This book seeks to make an original contribution to the knowledge base underpinning ultrasonic metal welding (USMW), particularly for the manufacturing of lithium-ion (li-ion) battery cells, modules, and packs as used in electric vehicles. The contributors to the book represent a team of leading experts in the field. Since its commercialization in the early 1990s, the lithium-ion (li-ion) battery has seen rapid growth due to its advantages of high voltage and high power/energy density. The growth has become particularly strong during the past decade with the development of li-ion battery powered electric vehicles. The book focuses mainly on two-layer and multi-layer aluminum (with and without anodizing) and copper (with and without nickel coating) welding configurations. Thus, its value to the practitioners in li-ion batteries and battery electric vehicles is self-evident. The theories and methods presented in the book are highly transferable and extendable to all other li-ion battery applications, and can be of significant values to battery manufacturers and the electric vehicle industry in general. Furthermore, the new knowledge generated can drive the development of such innovative technologies as single-sided USMW, and thermally enhanced USMW for multiple layers of thick-sheets and hard-to-weld materials. It is expected that the book may have even broader implications in understanding and developing more effective solid state joining processes such as cladding, impact welding, friction stir welding, and ultrasonic consolidations for additive manufacturing, which are all strongly governed by the similar solid-state physics.

The new edition of this bestselling reference provides fully updated and detailed descriptions of plastics joining processes, plus an extensive compilation of data on joining specific materials. The volume is divided into two main parts: processes and materials. The processing section has 18 chapters, each explaining a different joining technique. The materials section has joining information for 25 generic polymer families. Both sections contain data organized according to the joining methods used for that material. - A significant and extensive update from experts at The Welding Institute - A systematic approach to discussing each joining method including: process, advantages and disadvantages, applications, materials, equipment, joint design, and welding parameters - Includes international suppliers' directory and glossary of key joining terms - Includes new techniques such as flash free welding and friction stir welding - Covers thermoplastics, thermosets, elastomers, and rubbers.

There have been a number of significant developments in welding technology. New developments in advanced welding summarises some of the most important of these and their applications in mechanical and structural engineering.The book begins by reviewing advances in gas metal arc welding, tubular cored wired welding and gas tungsten arc welding. A number of chapters discuss developments in laser welding, including laser beam welding and Nd:YAG laser welding. Other new techniques such as electron beam welding, explosion welding and ultrasonic welding are also analysed. The book concludes with a review of current research into health and safety issues.With its distinguished editor and international team of contributors, New developments in advanced welding is a standard guide for the welding community. - Discusses the changes in advanced welding techniques - Looks at new technologies - Explores mechanical and structural engineering examples

This book presents the select proceedings of Conference on Research and Developments in Material Processing, Modelling and Characterization (RDMPMC 2020). It highlights the new technologies developed in the generation of rational materials for various applications with tailored properties. It covers fundamental research in emerging materials which includes biomaterials, composites, ceramics, functionally graded materials, energy materials, thin film materials, nanomaterials, nuclear materials, intermetallic, high strength materials, structural materials, super alloys, shape memory alloys and thermally enhanced materials. It includes the numerical modeling and computer simulation to investigate the properties and structure of materials. Few of the most relevant manufacturing techniques highlighted in this book are welding, coating, additive manufacturing, laser-based manufacturing, advanced machining processes, casting, forming and micro and nanoscale manufacturing processes. Given its contents, this book is beneficial to students, researchers and industry professionals.