Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro

Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer's Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: - A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. - Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer's Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime's rotating machinery experience, to help you improve efficiency, safety, reliability and cost. - A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides - Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer's Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently - Users of Forsthoffer's multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.

A fully expanded new edition documenting the significant improvements that have been made to the tests and monitors of electrical insulation systems Electrical Insulation for Rotating Machines: Design, Evaluation, Aging, Testing, and Repair, Second Edition covers all aspects in the design, deterioration, testing, and repair of the electrical insulation used in motors and generators of all ratings greater than fractional horsepower size. It discusses both rotor and stator windings; gives a historical overview of machine insulation design; and describes the materials and manufacturing methods of the rotor and stator winding insulation systems in current use (while covering systems made over fifty years ago). It covers how to select the insulation systems for use in new machines, and explains over thirty different rotor and stator winding failure processes, including the methods to repair, or least slow down, each process. Finally, it reviews the theoretical basis, practical application, and interpretation of forty different tests and monitors that are used to assess winding insulation condition, thereby helping machine users avoid unnecessary machine failures and reduce maintenance costs. Electrical Insulation for Rotating Machines: Documents the large array of machine electrical failure mechanisms, repair methods, and test techniques that are currently available Educates owners of machines as well as repair shops on the different failure processes and shows them how to fix or otherwise ameliorate them Offers chapters on testing, monitoring, and maintenance strategies that assist in educating machine users and repair shops on the tests needed for specific situations and how to minimize motor and generator maintenance costs Captures the state of both the present and past “art” in rotating machine insulation system design and manufacture, which helps designers learn from the knowledge acquired by previous generations An ideal read for researchers, developers, and manufacturers of electrical insulating materials for machines, Electrical Insulation for Rotating Machines will also benefit designers of motors and generators who must select and apply electrical insulation in machines.

Forsthoffer's Proven Guidelines for Rotating Machinery Excellence draws on Forsthoffer's 60 years of industry experience to get new operatives up to speed fast. Each of the topics covered are selected based on hard-won knowledge of where problems with rotating machinery originate. This easy to use, highly-illustrated book is designed to elevate the competence of entry level personnel to enable them to immediately contribute to providing optimum rotating machinery reliability for their companies. The first 3 chapters address practical personal rotating machinery awareness, detail how to optimize this awareness to identify "low hanging fruit" safety and reliability improvement opportunities and how to define and implement a cost-effective action plan. The remaining chapters focus on the function of key components in each type of rotating machinery and how to monitor and correct their condition before failure. The last chapter is an RCA (Root Cause Analysis) procedure chapter detailing effective Root Cause Identification before a Failure to prevent a costly failure and the need for a RCFA. - Real-life examples are provided from the field of operation and maintenance of rotating machinery, helping readers to implement effectively - Includes important advice on monitoring approaches for different types of machines, highlighting differences between working with pumps and compressors - A chapter on Root Cause Identification features proven methods to help your organization to prevent machinery failures