This new edition draws upon the fundamentals of abrasive machining processes and the science of tribology to understand, predict, and improve abrasive machining processes. Each of the main elements of the abrasive machining system is looked at alongside the tribological factors that control the efficiency and quality of the processes described. The new edition has been updated to include a variety of industrial applications. Grinding and conditioning of grinding tools are dealt with in particular detail, and solutions are proposed for many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid tool wear, vibrations, workpiece burn, and high process costs. The entire book has been rewritten and restructured, with ten completely new chapters. Other new features include: - Extensive explanations of the main abrasive machining processes such as grinding (including reciprocating and creep-feed grinding, high-speed high-efficiency deep grinding, external and internal cylindrical grinding, and centerless grinding), honing, superfinishing, lapping, polishing, and finishing - Discussions of the new classes of abrasives, abrasive tools, and bonding materials - New case studies and troubleshooting on the most common grinding practices - New coverage on grinding tool conditioning, mechanical dressing, and nonmechanical dressing processes - Detailed explanations of the effects of process input parameters (such as cutting parameters, workpiece material and geometry, and abrasive tools) on process characteristics, workpiece quality, tool wear, and process parameters (such as cutting forces and temperature as well as achievable material removal rate) - Updated topics regarding process fluids for abrasive machining and fluid delivery

This book draws upon the science of tribology to understand, predict and improve abrasive machining processes. Pulling together information on how abrasives work, the authors, who are renowned experts in abrasive technology, demonstrate how tribology can be applied as a tool to improve abrasive machining processes. Each of the main elements of the abrasive machining system are looked at, and the tribological factors that control the efficiency and quality of the processes are described. Since grinding is by far the most commonly employed abrasive machining process, it is dealt with in particular detail. Solutions are posed to many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid wheel wear, vibrations, work-piece burn and high process costs. This practical approach makes this book an essential tool for practicing engineers. Uses the science of tribology to improve understanding and of abrasive machining processes in order to increase performance, productivity and surface quality of final products A comprehensive reference on how abrasives work, covering kinematics, heat transfer, thermal stresses, molecular dynamics, fluids and the tribology of lubricants Authoritative and ground-breaking in its first edition, the 2nd edition includes 30% new and updated material, including new topics such as CMP (Chemical Mechanical Polishing) and precision machining for micro-and nano-scale applications

Abrasive machining is one of the most important processes used in manufacturing engineering to remove unwanted material and to obtain the desired geometry and surface quality. Abrasive machining processes are processes where material is removed from a work piece using a multitude of hard angular abrasive particles or grains which may or may not be bonded to form a tool. Abrasive Machining discusses the fundamentals and advances in the abrasive machining processes, and provides a complete overview of the newly developing areas in the field including but not limited to, high efficiency deep grinding and micro and nanogrinding.

This book draws upon the science of tribology to understand, predict and improve abrasive machining processes. Pulling together information on how abrasives work, the authors, who are renowned experts in abrasive technology, demonstrate how tribology can be applied as a tool to improve abrasive machining processes. Each of the main elements of the abrasive machining system are looked at, and the tribological factors that control the efficiency and quality of the processes are described. Since grinding is by far the most commonly employed abrasive machining process, it is dealt with in particular detail. Solutions are posed to many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid wheel wear, vibrations, work-piece burn and high process costs. This practical approach makes this book an essential tool for practicing engineers. - Uses the science of tribology to improve understanding and of abrasive machining processes in order to increase performance, productivity and surface quality of final products - A comprehensive reference on how abrasives work, covering kinematics, heat transfer, thermal stresses, molecular dynamics, fluids and the tribology of lubricants - Authoritative and ground-breaking in its first edition, the 2nd edition includes 30% new and updated material, including new topics such as CMP (Chemical Mechanical Polishing) and precision machining for micro-and nano-scale applications

This book explores new possibilities in the domain of abrasive waterjet machining (AWJM) of composites and polymers. AWJM is a sustainable and well industrialized process, but some parameters of AWJM process need to be optimized according to new composites materials and polymers to obtain the desired machining characteristics. This book presents the reader with the state of the art methodology to cut the advanced composite materials.

The application of metal cutting fluids is an integral part of industrial machining operations. Minimum quantity lubrication (MQL) is the latest form of cutting fluid application method currently used by several manufacturing organizations. This book consolidates all the available knowledge in terms of the application of different processes as well as materials in a concise fashion in one reference resource. Sustainable Machining Using MQL Application of Cutting Fluids offers a detailed discussion of the MQL mechanism in cutting fluid applications. It highlights the influence of MQL parameters on different workpiece materials and provides sound explanations along with photographs for all technical reasonings. The book presents the usage of both micro and nano cutting fluids in machining for sustainability while it also captures the knowledge in the field including the recent research outputs, as it illustrates a comprehensive coverage of MQL practical application. This book should be on the bookshelf of industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information.

Tribology for engineers discusses recent research and applications of principles of friction, wear and lubrication, and provides the fundamentals and advances in tribology for modern industry. The book examines tribology with special emphasis on surface topography, wear of materials and lubrication, and includes dedicated coverage on the fundamentals of micro and nanotribology. The book serves as a valuable reference for academics, tribology and materials researchers, mechanical, physics and materials engineers and professionals in related industries with tribology. - Edited and written by highly knowledgeable and well-respected researchers in the field - Examines recent research and applications of friction, wear and lubrication - Highlights advances and future trends in the industry