This handy book provides a single, up-to-date source of information for increasing the life of tool steels through optimized design and manufacturing. Supplying a solid understanding of the metallurgy involved, the text explains how material compositions, manufacturing processes, heat treatments, surface hardening techniques, and coatings affect tool steel properties, grades, and performance. It also explores real-life case studies and failure analyses, offering examples of die-life parameters and hints for modifying tool steels and heat treatments during cutting or forming processes. While the book offers deep coverage of properties, microstructure, and manufacturing, its focus is on describing the performance of each application of this special class of ferrous materials. Provides a single, up-to-date source of information for increasing the life of tool steels through optimized design and manufacturing. Explains how material compositions, manufacturing processes, heat treatments, surface hardening techniques, and coatings affect tool steel properties, grades, and performance. Supplies a solid understanding of the metallurgy involved in tool steel manufacturing, machining, hot and cold working, and molding. Offers examples of die-life parameters and hints for modifying tool steels and heat treatments during cutting or forming processes. Includes real-life case studies and failure analyses from the Villares Metals plant in Brazil.

Improper heat treatment of tool steels can lead to shorter tool life, higher incidences of metal fatigue, dangerous procedures, and expensive errors. To avoid these costly mistakes, leading expert Bill Bryson takes the mystery out of tool steel heat treatment by presenting a clear, practical approach to common techniques and applications. This easy-to-understand book is ideal for toolmakers, machinists, and engineers. It takes a comprehensive look at common heat treatment procedures used in shops around the world and provides detailed instructions for all types of tool steels.

This handy book provides a single, up-to-date source of information for increasing the life of tool steels through optimized design and manufacturing. Supplying a solid understanding of the metallurgy involved, the text explains how material compositions, manufacturing processes, heat treatments, surface hardening techniques, and coatings affect tool steel properties, grades, and performance. It also explores real-life case studies and failure analyses, offering examples of die-life parameters and hints for modifying tool steels and heat treatments during cutting or forming processes. While the book offers deep coverage of properties, microstructure, and manufacturing, its focus is on describing the performance of each application of this special class of ferrous materials. Provides a single, up-to-date source of information for increasing the life of tool steels through optimized design and manufacturing. Explains how material compositions, manufacturing processes, heat treatments, surface hardening techniques, and coatings affect tool steel properties, grades, and performance. Supplies a solid understanding of the metallurgy involved in tool steel manufacturing, machining, hot and cold working, and molding. Offers examples of die-life parameters and hints for modifying tool steels and heat treatments during cutting or forming processes. Includes real-life case studies and failure analyses from the Villares Metals plant in Brazil.

In this thesis Christian Sohar describes his investigation into the gigacycle fatigue behavior of tool steels. In an interdisciplinary approach he uses knowledge and methods from a wide variety of disciplines including materials science, metallurgy, chemistry, physics and mechanical engineering. Christian gives a general introduction into steel tools and fatigue in materials. Later he extensively discusses the experimental techniques and results. Indeed it is the detail of the content in this thesis which makes it an invaluable resource for students entering the field and scientists working in related disciplines. Overall, the thesis helps us understand more about the mechanical behavior of metallic materials with complex microstructure and high hardness.