This book describes the development of a new analytical, full-vehicle model with nine degrees of freedom, which uses the new modified skyhook strategy (SKDT) to control the full-vehicle vibration problem. The book addresses the incorporation of road bank angle to create a zero steady-state torque requirement when designing the direct tilt control and the dynamic model of the full car model. It also highlights the potential of the SKDT suspension system to improve cornering performance and paves the way for future work on the vehicle’s integrated chassis control system. Active tilting technology to improve vehicle cornering is the focus of numerous ongoing research projects, but these don’t consider the effect of road bank angle in the control system design or in the dynamic model of the tilting standard passenger vehicles. The non-incorporation of road bank angle creates a non-zero steady state torque requirement.

Vehicle suspension systems have been extensively explored in the past decades, contributing to ride comfort, handling and safety improvements. The new generation of powertrain and propulsion systems, as a new trend in modern vehicles, poses significant challenges to suspension system design. Consequently, novel suspension concepts are required, not only to improve the vehicle's dynamic performance, but also to enhance the fuel economy by utilizing regeneration functions. However, the development of new-generation suspension systems necessitates advanced suspension components, such as springs and dampers. This Ph. D. thesis, on the development of hybrid electromagnetic dampers is an Ontario Centres of Excellence (OCE) collaborative project sponsored by Mechworks Systems Inc. The ultimate goal of this project is to conduct feasibility study of the development of electromagnetic dampers for automotive suspension system applications. With new improvements in power electronics and magnetic materials, electromagnetic dampers are forging the way as a new technology in vibration isolation systems such as vehicle suspension systems. The use of electromagnetic dampers in active vehicle suspension systems has drawn considerable attention in the recent years, attributed to the fact that active suspension systems have superior performance in terms of ride comfort and road-handling performances compared to their passive and semi-active counterparts in automotive applications. As a response to the expanding demand for superior vehicle suspension systems, this thesis describes the design and development of a new electromagnetic damper as a customized linear permanent magnet actuator to be used in active suspension systems. The proposed electromagnetic damper has energy harvesting capability. Unlike commercial passive/semi-active dampers that convert the vibration kinetic energy into heat, the dissipated energy in electromagnetic dampers can be regenerated as useful electrical energy. Electromagnetic dampers are used in active suspension systems, where the damping coefficient is controlled rapidly and reliably through electrical manipulations. Although demonstrating superb performance, active suspensions still have some issues that must be overcome. They have high energy consumption, weight, and cost, and are not fail-safe in case of a power break-down. Since the introduction of the electromagnetic dampers, the challenge was to address these drawbacks. Hybrid electromagnetic dampers, which are proposed in this Ph. D. thesis, are potential solutions to high weight, high cost, and fail-safety issues of an active suspension system. The hybrid electromagnetic damper utilizes the high performance of an active electromagnetic damper with the reliability of passive dampers in a single package, offering a fail-safe damper while decreasing weight and cost. Two hybrid damper designs are proposed in this thesis. The first one operates based on hydraulic damping as a source of passive damping, while the second design employs the eddy current damping effect to provide the passive damping part of the system. It is demonstrated that the introduction of the passive damping can reduce power consumption and weight in an active automotive suspension system. The ultimate objective of this thesis is to employ existing suspension system and damper design knowledge together with new ideas from electromagnetic theories to develop new electromagnetic dampers. At the same time, the development of eddy current dampers, as a potential source for passive damping element in the final hybrid design, is considered and thoroughly studied.

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Semi-active Suspension Control provides an overview of vehicle ride control employing smart semi-active damping systems. These systems are able to tune the amount of damping in response to measured vehicle-ride and handling indicators. Two physically different dampers (magnetorheological and controlled-friction) are analysed from the perspectives of mechatronics and control. Ride comfort, road holding, road damage and human-body modelling are studied. Mathematical modelling is balanced by a large and detailed section on experimental implementation, where a variety of automotive applications are described offering a well-rounded view. The implementation of control algorithms with regard to real-life engineering constraints is emphasised. The applications described include semi-active suspensions for a saloon car, seat suspensions for vehicles not equipped with a primary suspension, and control of heavy-vehicle dynamic-tyre loads to reduce road damage and improve handling.

Semi-Active Suspension Control Design for Vehicles presents a comprehensive discussion of designing control algorithms for semi-active suspensions. It also covers performance analysis and control design. The book evaluates approaches to different control theories, and it includes methods needed for analyzing and evaluating suspension performances, while identifying optimal performance bounds. The structure of the book follows a classical path of control-system design; it discusses the actuator or the variable-damping shock absorber, models and technologies. It also models and discusses the vehicle that is equipped with semi-active dampers, and the control algorithms. The text can be viewed at three different levels: tutorial for novices and students; application-oriented for engineers and practitioners; and methodology-oriented for researchers. The book is divided into two parts. The first part includes chapters 2 to 6, in which fundamentals of modeling and semi-active control design are discussed. The second part includes chapters 6 to 8, which cover research-oriented solutions and case studies. The text is a comprehensive reference book for research engineers working on ground vehicle systems; automotive and design engineers working on suspension systems; control engineers; and graduate students in control theory and ground vehicle systems. - Appropriate as a tutorial for students in automotive systems, an application-oriented reference for engineers, and a control design-oriented text for researchers that introduces semi-active suspension theory and practice - Includes explanations of two innovative semi-active suspension strategies to enhance either comfort or road-holding performance, with complete analyses of both - Also features a case study showing complete implementation of all the presented strategies and summary descriptions of classical control algorithms for controlled dampers