Finally, in a single volume, a reference that presents engineering-level information on press-working sheet metal, die design, and die manufacturing! Concentrating on simple, practical methods, this book will be an invaluable resource for anyone looking for detailed information about die design and the manufacture of stamping dies, particularly practicing die designers, press engineers, tool and die maintenance technicians, students of die design, and advanced apprentice die makers. Features Emphasizes the basic theory of sheet metal plastic deformation as an aid in understanding the manufacturing processes and operations that are necessary for successful die design. Features the essential mathematical formulas and calculations needed for various die operations and performance of die design. Illustrations feature complete assembly drawings for each type of die Provides a complete picture of the knowledge and skills needed for the effective design of dies for sheet metal cutting, forming and deep drawing operations, highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die components. Offers a complete picture of integral CAD/CAM systems for die making, EDM machining, and wire EDM practice

This book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illsutrates several dfifferent approaches to theis intricate field by taking the reader through the 'hos' and 'whys' of product analysis, as well as the technqiues for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal duting stamping, and tooling.

Companies continue to struggle to maintain, manage and control sheet metal stamping operations in a manufacturing environment, but proven strategies and procedures can turn things around. Author Thomas Ulrich, who has been in the die construction business since 1964, played a leadership role in developing a successful and comprehensive preventive maintenance process for large body-panel stamping dies at Chrysler Corp. In this step-by-step guidebook, he delivers a technical, methods-centric examination of the challenges of maintaining, managing, and controlling sheet metal stamping operations. You'll learn how outsourcing, downsizing, and slashing costs can hurt firms; how to take internal steps to improve existing manufacturing processes to improve performance, sustainability, and the bottom line; and how to apply specific methods to bring sheet metal operations under control, thus allowing profit centers to flourish. This is a practical and functional guide that any company can use to successfully improve its sheet metal tool and die operations. Written in easy to understand and precise prose, it serves as an indispensable resource for managers, comptrollers, production managers, PM coordinators, engineers, and anyone working on the front lines of a sheet metal stamping operations.

In metal stamping dies, by taking advantage of improved material flow by selectively warming the die, flat sections of the die can contribute to the flow of material throughout the workpiece. Local surface heating can be accomplished by placing a heating block in the die. Distribution of heating at the flat lower train central regions outside of the bend region allows a softer flow at a lower stress to enable material flow into the thinner, higher strain areas at the bend/s. The heating block is inserted into the die and is powered by a power supply.

This classic handbook provides the major formulas, calculations, cost estimating techniques, and safety procedures needed for specific die operations and performance evaluations. Dies are the most commonly used manufacturing methodology for the production of complex, high-precision parts Filled with charts, step-by-step guidelines, design details, formulas and calculations, and diagrams Updated to reflect the latest developments in the field, including new hardware components, custom-made automated systems, rotary bending techniques, new tool coating processes, and more

An invaluable resource, The Metal Stamping Process was written by an expert with over 30 years of practical experience, and it has been used for years as the core reference for what is widely regarded as the premier training program in this industry. With this book you will have immediate access to metalworking formulas, design standards, set up techniques, guidelines for designing and tolerancing parts, material choices, EDM, coatings, lubricants, problems and root causes, tooling tips, machine maintenance and mil standards. Also included is ProQuote, a complete and simple-to-use Excel program for cost estimating. It will help ensure that your calculations are correct and save you time besides. Features The only book in the field to explain the business side of the industry, including "buy/make" decisions. Explains how to do the same operation several different ways, as well as the pros and cons of each way. Provides tooling tips only an insider knows. Focuses on failure avoidance. Contains illustrations that depict actual parts and case studies.

The Sheet Metal/HVAC Pro Calc is a versatile calculator that enables tradesmen to calculate complex problems with dedicated key functions that are labeled in standard industry terms. The calculator has other advanced built-in construction-math functions to enable HVAC and sheet metal tradesmen to do their work alongside other trades. In addition to the built-in functions, this calculator can handle order of operation, using the parenthesis operators. It can also perform square, cube, square root, and cube root calculations. Plus, it works as a regular calculator with typical symbols. The calculator can be used to determine ArcK constant for convenient Arc length solutions. And it has an offset functions for "S-shaped" bends in ductwork. It can also help solve the layout for wrapper length, centerline radius, and the angle. Features CUSTOM HVAC & SHEET METAL functions let you simplify Test and Balance (TAB) with built-in Fan Law function: CFM, RPM, SP and BHP; velocity and velocity pressure: FPM, VP, MPS, KPa; ArcK constant for convenient Arc length solutions; and offset functions FUNCTIONS AND TERMINOLOGY consistent with sheet metal and HVAC trade terminology; x, y, r (radius), theta and Seg Radius functions; works in and converts between feet-inch-fractions, decimal feet and inches and metric also converts between polar and rectangular coordinates PARENTHESIS OPERATORS allows you to easily enter complex formulas; order of operations calculations retain familiar mathematical hierarchy as a default preference; trigonometric operation and sequence; and you can calculate square, square root, cube, and cube root; easy non-90 triangles and right-angle solutions for ductwork length and angles MEMORY STORAGE conveniently stores frequently used constants or interim solutions; Memory swap lets you easily insert stored values into current calculations and simultaneously store calculated values while recalling and displaying Memory contents; other settable User Preferences INVALUABLE TRADE TOOL PAYS FOR ITSELF by reducing headaches, saving time, and preventing expensive material errors on all your projects. Comes with a rugged shock, dust and moisture-resistant Armadillo Gear protective case, quick reference guide and complete user's guide, a long-life battery, and a one-year limited warranty.