Liquid moulding technologies such as RTM and SRIM are increasingly used for manufacturing composites in a variety of industries. Most interest stems from the automotive industry in the continuing search for weight savings, manufacturing economies and vehicle refinement.Liquid Moulding Technologies provides a unique insight into the development and use of such processes with a comprehensive description of the material, process variants, equipment, control strategies and tooling techniques used. Procedures for materials characterisation, preform and mould design are also described and the text is augmented by a number of case studies for prototype and production parts.This book is an invaluable source for both industrial moulders and those working in research and development.

The emergence of reaction injection molding (RIM) has been fol lowed by the industry with mounting interest. RIM technology has brought to polymer processing a new flexibility and savings in both energy and capital investment. The new developments and the number of engineers and scientists working in RIM is growing at so fast a rate that there is need for sharing information on progress in this area. This book is based on papers presented at the International Symposium on Reaction Injection Molding which was held in 1981 in Atlanta, Georgia, and was sponsored by the American Chemical Society, Division of Organic Coatings and Plastics Chemistry. The book is divided into four parts covering different areas of RIM development. The first part is devoted to the future trends of RIM develop ment in the United States and Japan. The structure-properties relationship and effects of annealing on properties of RIM elastomers are covered in the second part. New non-urethane polymers such as polyamides, polyisocyanurates and polystyrene suitable for RIM processing are discussed in the third part. In the last part the engineering and technological aspects of RIM, such as glass reinforcement, mixing, flow and moldability are covered in detail. Finally I would like to thank Mrs. Iris Glebe for typing this book and for help with editing, and K. Zielinski for his assistance v vi PREFACE in reviewing and, when necessary, correcting some of the papers. Thanks is also due to the editors of Plenum for their patience and helpfulness.

The all-encompassing guide to total quality process control for injection molding In the same simple, easy-to-understand language that marked the first edition, Total Quality Process Control for Injection Molding, Second Edition lays out a successful plan for producing superior plastic parts using high-quality controls. This updated edition is the first of its kind to zero in on every phase of the injection molding process, the most commonly used plastics manufacturing method, with an all-inclusive strategy for excellence. Beginning with sales and marketing, then moving forward to cover finance, purchasing, design, tooling, manufacturing, assembly, decorating, and shipping, the book thoroughly covers each stage to illustrate how elevated standards across individual departments relate to result in the creation of a top-notch product. This Second Edition: Details ways to improve plastic part design and quality Includes material and process control procedures to monitor quality through the entire manufacturing system Offers detailed information on machinery and equipment and the implementation of quality assurance methods—content that is lacking in similar books Provides problem-analysis techniques and troubleshooting procedures Includes updates that cover Six Sigma, ISO 9000, and TS 16949, which are all critical for quality control; computer-guided process control techniques; and lean manufacturing methods With proven ways to problem-solve, increase performance, and ensure customer satis-faction, this valuable guide offers the vital information today's managers need to plan and implement quality process control—and produce plastic parts that not only meet, but surpass expectations.

An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing.