Hundreds of examples and guidelines detail how to improve your current die designs, or utilize new progressive designs that maximize efficiency while minimizing cost. Examples of the topics covered in the book's nineteen chapters include: punches and dies, stock guides and pilots, strippers, press selection, binding, blank development, design of strips and stampings, carbide dies, die material selection, design practices, EDM, mathematics and angle calculations, lubrication, sensors and die protection, and more.

This book is a valuable reference for the materials engineer, the manufacturing engineer, or the technician who wants a practical description of fabrication processes. Sheet metal fabrication processes are receiving greater attention and are more widely applied by the metalworking industries because of the savings in cost and material. This book compiles the proven theories and operations tested in industrial applications. Focus is on the non-chip-producing machine tools that shape metals by shearing, pressing and forming. New materials and advances in tooling are discussed, as well as the need for applied science in optimizing the operations for sheet metal fabrication processes. Examples of each of these forming processes are given, and the text also describes the mechanics of each process so that a logical decision can be made concerning the best operation for a specific result. The volume is divided into five sections each consisting of a series of chapters. The major sections cover fabricating presses, stamping and forming operations, plastics for tooling, structural shapes, and non-traditional machining. A section on definitions and terminology is also included.The book is profusely illustrated and indexed, making it easy to find references to specific forming topics. Written by an expert with 40 years of hands-on practical engineering experience, this Handbook contains the essential information you need on forming methods, machinery and the response of materials.

Whether you're involved in a highly specialized operation, or need comprehensive information on many types of die designs, this book is your best bet book on how to design dies. Hundreds of illustrations on proven designs are included, as well as hundreds of tables and equations to help you make quick calculations for allowances, pressures, forces and more.

By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.

Quick die change is a complex process that is vital to the modern press shop and essential for maintaining product uniformity, quality and profitability. This book, written by industry press and die expert, David Smith, is filled with engineering know-how, sound management principles, and the history and theory behind quick die change. The book is an excellent reference tool for advanced die setters, engineering managers, production managers, manufacturing engineers, and anyone interested in improving die setting and changing operations.

You'll rely on Forming to help you understand over 50 forming processes plus the advantages, limitations, and operating parameters for each process. Save valuable production time and gain a competitive edge with practical data that covers both the basics and advanced forming processes. Forming also helps you choose the most appropriate materials, utilize innovative die designs, and assess the advantages and limitations of different press types and processes.