This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information.This book will enable the reader to:* Specify and design the loop requirements for a plant using PID control* Identify and apply the essential building blocks in automatic control* Apply the procedures for open and closed loop tuning* Tune control loops with significant dead-times* Demonstrate a clear understanding of analog process control and how to tune analog loops* Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field · A practical focus on the optimization of process and plant· Readers develop professional competencies, not just theoretical knowledge· Reduce dead-time with loop tuning techniques

Introduction to Process Control, Third Edition continues to provide a bridge between traditional and modern views of process control by blending conventional topics with a broader perspective of integrated process operation, control, and information systems. Updated and expanded throughout, this third edition addresses issues highly relevant to today’s teaching of process control: Discusses smart manufacturing, new data preprocessing techniques, and machine learning and artificial intelligence concepts that are part of current smart manufacturing decisions Includes extensive references to guide the reader to the resources needed to solve modeling, classification, and monitoring problems Introduces the link between process optimization and process control (optimizing control), including the effect of disturbances on the optimal plant operation, the concepts of steady-state and dynamic back-off as ways to quantify the economic benefits of control, and how to determine an optimal transition policy during a planned production change Incorporates an introduction to the modern architectures of industrial computer control systems with real case studies and applications to pilot-scale operations Analyzes the expanded role of process control in modern manufacturing, including model-centric technologies and integrated control systems Integrates data processing/reconciliation and intelligent monitoring in the overall control system architecture Drawing on the authors’ combined 60 years of teaching experiences, this classroom-tested text is designed for chemical engineering students but is also suitable for industrial practitioners who need to understand key concepts of process control and how to implement them. The text offers a comprehensive pedagogical approach to reinforce learning and presents a concept first followed by an example, allowing students to grasp theoretical concepts in a practical manner and uses the same problem in each chapter, culminating in a complete control design strategy. A vast number of exercises throughout ensure readers are supported in their learning and comprehension. Downloadable MATLAB® toolboxes for process control education as well as the main simulation examples from the book offer a user-friendly software environment for interactively studying the examples in the text. These can be downloaded from the publisher’s website. Solutions manual is available for qualifying professors from the publisher.

This book covers the most important topics that people working as process control engineers and plant operators will encounter. It focuses on PID control, explains when to use P-, PI-, PD- or PID control as well as PID tuning and includes difficult to control process nonlinearities such as valve stiction or sensor problems. The book also explains advanced control strategies that are necessary when single loop control gives insufficient results. The key features of the text in front of you are: This book is a result of teaching the material to industrial practitioners over three decades and four previous editions in Swedish, each of which was a refi nement of the previous one. A key contribution of this book is the careful selection of what is required when you are at a plant and have to make sense of what you see. The book is written in such a way that it does not assume mathematical knowledge above the compulsory school level. Process control sits between control engineering and process or chemical engineering and often there is a distinct gap between the two. By explaining both the fundamentals of control and the processes the book is written to appeal to control engineers and process engineers alike. The book includes exercises and solutions and thus lends itself for teaching in the classroom.

A major tool for quality control and management, statistical process control (SPC) monitors sequential processes, such as production lines and Internet traffic, to ensure that they work stably and satisfactorily. Along with covering traditional methods, Introduction to Statistical Process Control describes many recent SPC methods that improve upon

An application-oriented approach to process control. The reference text systematically explains process identification, control and optimization, the three key steps needed to solve a multivariable control problem. Theory is discussed as far as it is needed to understand and solve the defined problem, while numerous examples written in MATLAB illustrate the problem-solving approach.