Polymer Processing Instabilities: Control and Understanding offers a practical understanding of the various flows that occur during the processing of polymer melts. The book pays particular attention to flow instabilities that affect the rate of production and the methods used to prevent and eliminate flow instabilities in order to increase product

Engineering of polymers is not an easy exercise: with evolving technology, it often involves complex concepts and processes. This book is intended to provide the theoretical essentials: understanding of processes, a basis for the use of design software, and much more. The necessary physical concepts such as continuum mechanics, rheological behavior and measurement methods, and thermal science with its application to heating-cooling problems and implications for flow behavior are analyzed in detail. This knowledge is then applied to key processing methods, including single-screw extrusion and extrusion die flow, twin-screw extrusion and its applications, injection molding, calendering, and processes involving stretching. With many exercises with solutions offered throughout the book to reinforce the concepts presented, and extensive illustrations, this is an essential guide for mastering the art of plastics processing. Practical and didactic, Polymer Processing: Principles and Modeling is intended for engineers and technicians of the profession, as well as for advanced students in Polymer Science and Plastics Engineering.

Thoroughly revised edition of the classic text on polymer processing The Second Edition brings the classic text on polymer processing thoroughly up to date with the latest fundamental developments in polymer processing, while retaining the critically acclaimed approach of the First Edition. Readers are provided with the complete panorama of polymer processing, starting with fundamental concepts through the latest current industry practices and future directions. All the chapters have been revised and updated, and four new chapters have been added to introduce the latest developments. Readers familiar with the First Edition will discover a host of new material, including: * Blend and alloy microstructuring * Twin screw-based melting and chaotic mixing mechanisms * Reactive processing * Devolatilization--theory, mechanisms, and industrial practice * Compounding--theory and industrial practice * The increasingly important role of computational fluid mechanics * A systematic approach to machine configuration design The Second Edition expands on the unique approach that distinguishes it from comparative texts. Rather than focus on specific processing methods, the authors assert that polymers have a similar experience in any processing machine and that these experiences can be described by a set of elementary processing steps that prepare the polymer for any of the shaping methods. On the other hand, the authors do emphasize the unique features of particular polymer processing methods and machines, including the particular elementary step and shaping mechanisms and geometrical solutions. Replete with problem sets and a solutions manual for instructors, this textbook is recommended for undergraduate and graduate students in chemical engineering and polymer and materials engineering and science. It will also prove invaluable for industry professionals as a fundamental polymer processing analysis and synthesis reference.

This volume contains about 180 papers including seven keynotes presented at the 7th NUMIFORM Conference. It reflects the state-of-the-art of simulation of industrial forming processes such as rolling, forging, sheet metal forming, injection moulding and casting.

Multiphase Flow in Polymer Processing focuses on dispersed and stratified multiphase flow in polymer processing. This book explores the rheological behavior of multiphase (or multicomponent) polymeric systems as they are involved in various fabrication operations. It also outlines the importance of the morphological states of multiphase polymeric systems to explain the systems, rheological behavior in the fluid state, and mechanical behavior in the solid state. This monograph consists of eight chapters divided into two parts. After discussing dispersed and stratified multiphase flow in polymer processing, it introduces the reader to the fundamentals of rheology. The following chapters focus on the rheological behavior of particulate-filled polymeric systems and heterogeneous polymeric systems; the phenomenon of droplet breakup in dispersed flow; and gas-charged polymeric systems. The role of the discrete phase (that is, solid particles, liquid droplets, gas bubbles) in determining the bulk rheological properties of the multiphase system is highlighted, along with some representative polymer processing operations (namely, fiber spinning and injection molding) of the multiphase (or multicomponent) polymeric systems. Coextrusion in cylindrical, rectangular, and annular dies is also considered. The final chapter is devoted to the phenomenon of interfacial instability in coextrusion. This text will be a useful resource for chemists, chemical engineers, and those in the polymer processing industry.

Fundamental concepts coupled with practical, step-by-step guidance With its emphasis on core principles, this text equips readers with the skills and knowledge to design the many processes needed to safely and successfully manufacture thermoplastic parts. The first half of the text sets forth the general theory and concepts underlying polymer processing, such as the viscoelastic response of polymeric fluids and diffusion and mass transfer. Next, the text explores specific practical aspects of polymer processing, including mixing, extrusion dies, and post-die processing. By addressing a broad range of design issues and methods, the authors demonstrate how to solve most common processing problems. This Second Edition of the highly acclaimed Polymer Processing has been thoroughly updated to reflect current polymer processing issues and practices. New areas of coverage include: Micro-injection molding to produce objects weighing a fraction of a gram, such as miniature gears and biomedical devices New chapter dedicated to the recycling of thermoplastics and the processing of renewable polymers Life-cycle assessment, a systematic method for determining whether recycling is appropriate and which form of recycling is optimal Rheology of polymers containing fibers Chapters feature problem sets, enabling readers to assess and reinforce their knowledge as they progress through the text. There are also special design problems throughout the text that reflect real-world polymer processing issues. A companion website features numerical subroutines as well as guidance for using MATLAB®, IMSL®, and Excel to solve the sample problems from the text. By providing both underlying theory and practical step-by-step guidance, Polymer Processing is recommended for students in chemical, mechanical, materials, and polymer engineering.

Covering a broad range of polymer science topics, Handbook of Polymer Synthesis, Characterization, and Processing provides polymer industry professionals and researchers in polymer science and technology with a single, comprehensive handbook summarizing all aspects involved in the polymer production chain. The handbook focuses on industrially important polymers, analytical techniques, and formulation methods, with chapters covering step-growth, radical, and co-polymerization, crosslinking and grafting, reaction engineering, advanced technology applications, including conjugated, dendritic, and nanomaterial polymers and emulsions, and characterization methods, including spectroscopy, light scattering, and microscopy.