The environmental impact of industrial waste is one of the most serious challenges facing the chemical process industries. From a focus on end-of-pipe treatment in the 1970s, chemical manufacturers have increasinglyimplemented pollution prevention policies in which pollutants are mitigated at the source or separated and recovered and then reused or sold. This book is the first to present systematic techniques for cost-effective pollution prevention, altering what has been an art that depends on experience and subjective opinion into a science rooted in fundamental engineering principles and process integration. Step-by-step procedures are presented that are widely applicable to the chemical, petrochemical, petroleum, pharmaceutical, food, and metals industries. Various levels of sophistication ranging from graphical methods to algebraic procedures and mathematical optimization, numerous applications and case studies, and integrated software for optimizing waste recovery systems make Pollution Prevention through Process Integration: Systematic Design Tools a must read for a wide spectrum of practicing engineers, environmental scientists, plant managers, advanced undergraduate and graduate students, and researchers in the areas of pollution prevention andprocess integration. - Allows the reader to establish pollution-prevention targets for a process and then develop implementable, cost-effective solutions - Contains step-by-step procedures that can be applied to environmental problems in a wide variety of process industries - Integrates pollution prevention with other process objectives - Author is internationally recognized for pioneering work in developing mass integration science and technology

Sustainable Design through Process Integration: Fundamentals and Applications to Industrial Pollution Prevention, Resource Conservation, and Profitability Enhancement, Second Edition, is an important textbook that provides authoritative, comprehensive, and easy-to-follow coverage of the fundamental concepts and practical techniques on the use of process integration to maximize the efficiency and sustainability of industrial processes. The book is ideal for adoption in process design and sustainability courses. It is also a valuable guidebook to process, chemical, and environmental engineers who need to improve the design, operation, performance, and sustainability of industrial plants. The book covers pressing and high growth topics, including benchmarking process performance, identifying root causes of problems and opportunities for improvement, designing integrated solutions, enhancing profitability, conserving natural resources, and preventing pollution. Written by one of the world's foremost authorities on integrated process design and sustainability, the new edition contains new chapters and updated materials on various aspects of process integration and sustainable design. The new edition is also packed with numerous new examples and industrial applications. - Allows the reader to methodically develop rigorous targets that benchmark the performance of industrial processes then develop cost-effective implementations - Contains state-of-the-art process integration and improvement approaches and techniques including graphical, algebraic, and mathematical methods - Covers topics and applications that include profitability enhancement, mass and energy conservation, synthesis of innovative processes, retrofitting of existing systems, design and assessment of water, energy, and water-energy-nexus systems, and reconciliation of various sustainability objectives

With growing global competition, the process industries must spare no effort in insuring continuous process improvement in terms of Increasing profitability; Conservation of resources and Prevention of pollution. The question is how can engineers achieve these goals for a given process with numerous units and streams? Until recently conventional approaches to process design and operation put emphasis only on individual units and parts of the process. A more powerful integrated approach was lacking. The new field of Process Integration looks towards the processing plant as a whole in its attempt to find solutions and improvements. Research over the past two decades has resulted in many techniques that allow engineers to better understand complex facilities and significantly enhance their performance. This textbook presents a comprehensive and authoritative treatment of the concepts, tools and applications of Process Integration. Emphasis is given to systematic ways of analyzing process performance. Graphical, algebraic and mathematical procedures are presented in detail. In addition to covering the fundamentals of the subject, the book also includes numerous case studies and examples that illustrate how Process Integration is solving actual industrial problems. - Systematic methodology for analyzing the process as an integrated system, identifying global insights of the process, and generating optimum strategies and solutions - Proper mix of fundamental principles, insightful tools, and industrial applications - Generic techniques that are applicable to a wide variety of processing facilities - Packed with case studies, practical tools, charts, tables, and performance criteria - Extensive bibliography to provide ready access to process integration literature - Excellent review of state-of-the-art technology, development trends, and future research directions

This book examines how chemistry, chemical processes, and transformations are used for pollution prevention and control. Pollution prevention reduces or eliminates pollution at the source, whereas pollution control involves destroying, reducing, or managing pollutants that cannot be eliminated at the source. Applications of environmental chemistry are further illustrated by nearly 150 figures, numerous example calculations, and several case studies designed to develop analytical and problem solving skills. The book presents a variety of practical applications and is unique in its integration of pollution prevention and control, as well as air, water, and solid waste management.

Hybrid and Combined Processes for Air Pollution Control: Methodologies, Mechanisms and Effect of Key Parameters provides an exhaustive inventory of hybrid and combined processes in the field of air treatment. The book covers principles, the effect of key parameters, technologies and reactors of the processes and their implementation, from lab-scale to industrial scale, also identifying future trends. Sections discuss effects on the environment and living beings, identify novel techniques and innovations, and offer a thorough assessment of the strengths and weaknesses of each. In this well-structured book, chapters are linked to the type of treatment, with a significant part dealing with treatment by transfer processes: (absorption and absorption) and on destruction treatments, such as advanced oxidation processes. - Helps readers select the most appropriate process for air pollution treatment and control - Provides a comprehensive overview of process performance under real conditions, from lab to industrial scale - Identifies future trends in industrial developments and innovation

New process technology strategies are required to cope with the future. Fossil feedstocks are losing ground in favour of renewable feedstocks and secondary resources. Conventional processing routes using thermal `sledgehammer' techniques are replaced by highly selective (bio)catalytic conversions. The future process engineer is neither allowed to think in terms of unit operations, nor to take for granted the conventional practice of continuous steady state processing. Hybrid systems and transient operations are more and more frequently encountered. The continuing impressive progress being made in process modelling and control will revolutionize the process industries. In the new generation of chemical production processes the keyword is precision. Precision in terms of selectivity and of efficiency, is required to maximize the utilisation of materials and energy. Moreover, enhanced precision is needed to exploit the quality of materials and energy to the full extent. Only by reducing the squandering of materials, energy and quality will a harmonious relationship be established between the process industries, the economy, and the environment. Process integration, as well as an integrated effort by the disciplines involved in process technology, will be of crucial importance in attaining the goals of precision process technology. These emerging strategies involve an active exchange of tools and ideas between a variety of disciplines, not only in plant design and operation, but even more in the early stages of process development and design. By looking from various angles at what the future has in store for the process industries, this volume systematically lifts the corners of the veil and may inspire to establish a new tradition of precision in process technology.

Presents comprehensive coverage of process intensification and integration for sustainable design, along with fundamental techniques and experiences from the industry Drawing from fundamental techniques and recent industrial experiences, this book discusses the many developments in process intensification and integration and focuses on increasing sustainability via several overarching topics such as Sustainable Manufacturing, Energy Saving Technologies, and Resource Conservation and Pollution Prevention Techniques. Process Intensification and Integration for Sustainable Design starts discussions on: shale gas as an option for the production of chemicals and challenges for process intensification; the design and techno-economic analysis of separation units to handle feedstock variability in shale gas treatment; RO-PRO desalination; and techno-economic and environmental assessment of ultrathin polysulfone membranes for oxygen-enriched combustion. Next, it looks at process intensification of membrane-based systems for water, energy, and environment applications; the design of internally heat-integrated distillation column (HIDiC); and graphical analysis and integration of heat exchanger networks with heat pumps. Decomposition and implementation of large-scale interplant heat integration is covered, as is the synthesis of combined heat and mass exchange networks (CHAMENs) with renewables. The book also covers optimization strategies for integrating and intensifying housing complexes; a sustainable biomass conversion process assessment; and more. Covers the many advances and changes in process intensification and integration Provides side-by-side discussions of fundamental techniques and recent industrial experiences to guide practitioners in their own processes Presents comprehensive coverage of topics relevant, among others, to the process industry, biorefineries, and plant energy management Offers insightful analysis and integration of reactor and heat exchanger network Looks at optimization of integrated water and multi-regenerator membrane systems involving multi-contaminants Process Intensification and Integration for Sustainable Design is an ideal book for process engineers, chemical engineers, engineering scientists, engineering consultants, and chemists.