A step-by-step guide to planning new factories and plant rearrangements, this book describes proven analytical methods for: Calculating space requirements, Activity-pair relationships, Materials handling analysis, Generating alternative layout. This proven strategy masterfully weaves together the very best elements of layout methods for manufacturing cells, JIT, demand-flow and constraint-based flow manufacturing philosophies, in addition to traditional job shop and assembly line operations. Learn how to methodically reduce or totally rid a design of profit eroders during the plan/design of a cost efficient manufacturing layout.

Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards. The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations. The content covers the 'why' underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews. - Based on interviews with over 200 professional process plant designers - Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects - Includes advice on how to choose and use the latest CAD tools for plant layout - Ensures that all methodologies integrate to comply with worldwide risk management legislation

For mechanical and chemical engineers working for engineering construction as well as process manufacturing companies with responsibility for plant layout, piping, and construction; and for engineering students. Based on the authors' collective 65 years of experience in the engineering construction industry, this profusely illustrated, comprehensive guidebook presents tried-and-true workable methods and rules of thumb for plant layout and piping design for the process industries. Content is organized and presented for quick-reference on- the-job or for systematic study of specific topics. KEY TOPICS: Presents general concepts and principles of plant layout -- from basic terminology and input requirements to deliverables; deals with specific pieces of equipment and their most efficient layout in the overall plant design configuration; addresses the plant layout requirements for the most common process unit equipment; and considers the computerized tools that are now available to help plant layout and piping designers.

The Engineer's Guide to Plant Layout and Piping Design for the Oil and Gas Industries gives pipeline engineers and plant managers a critical real-world reference to design, manage, and implement safe and effective plants and piping systems for today's operations. This book fills a training void with complete and practical understanding of the requirements and procedures for producing a safe, economical, operable and maintainable process facility. Easy to understand for the novice, this guide includes critical standards, newer designs, practical checklists and rules of thumb. Due to a lack of structured training in academic and technical institutions, engineers and pipe designers today may understand various computer software programs but lack the fundamental understanding and implementation of how to lay out process plants and run piping correctly in the oil and gas industry. Starting with basic terms, codes and basis for selection, the book focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports, then goes on to cover piping stress analysis and the daily needed calculations to use on the job. - Delivers a practical guide to pipe supports, structures and hangers available in one go-to source - Includes information on stress analysis basics, quick checks, pipe sizing and pressure drop - Ensures compliance with the latest piping and plant layout codes and complies with worldwide risk management legislation and HSE - Focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports - Covers piping stress analysis and the daily needed calculations to use on the job

An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, "What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years' experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. - Includes new and expanded content, including illustrative case studies and practical examples - Explains how to deliver a process design that meets both business and safety criteria - Covers plant layout and the use of spreadsheet programs and key drawings as aids to design - Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging

Textbooks on ergonomics, with particular reference to factory organization in engineering industries - covers factors in the utilisation of machine tools and other equipment, psychological aspects, occupational safety, storage, maintenance, production processes, quality control, time factors, the elimination of noise, etc. Organisational diagrams.

For the Kindle Store version, please refer to http: //www.amazon.com/Plant-Layout-Facility-Planning-ebook/dp/B00FAGME58/ref=sr_1_1?s=digital-text&ie=UTF8&qid=1379779924&sr=1-1&keywords=Plant+Layout+and+Facility+Planning Layout, or the physical organization of people, materials and machines within a workplace, is at the very heart of productivity. This book will enable the reader to create productive layouts quickly and smoothly. Plant layout and facility planning are closely associated in industrial and commercial enterprises, and affect operating efficiency and productivity now and in the future. Layout chapters include: Plant Layout, Facility Design, Floor Planning Layout benefits and concepts Layout and how it can enhance productivity Work flow and facility layout Sequence of actions The big picture for a layout Factors to consider in a layout and relocation Relocate for cost reasons Glossary of layout terms If you only read one layout chapter Step one, to create a layout What is the degree of difficulty? Block layout, and detailed layout What format, CAD or paper-dolls? Create layouts, explore options Relationships of layout components Ownership in a layout Tools to apply, for successful layouts Technology transfer, documentation The destination; prepare it Pack and move Master plan a facility Workplace layout Office move, a special case A jam-packed building and how to cope Relocation to an existing company facility Layout for the truly expert Layout during facility consolidation Chapters in the ection on Facility Relocation, Merger, and Consolidation include: Overview, a facility instead of or in addition to Time to expand Time to relocate Justification, both objective and subjective The marketplace which solicits business to locate in their areas Relocation incentives and taxes Just where, exactly Site search process Quality Of Life, and Culture Shock The need for confidentiality Red flags and warning signs Master Plan for a campus, of multiple facilities A "simple" move A "simple" expansion Create a facility from scratch Consolidation, merger, of equipment, facility or process Typical sequence of actions, for a facility project Chapters explain what and why, and list actions to create productive layouts quickly and smoothly within the physical constraints of the facility. They improve project management by highlighting which practices to utilize and which missteps to avoid, and extend the technical capabilities of your staff. This book will guide your organization through practical strategic and hands-on instruction, enable creation of new productive layouts quickly and smoothly within the physical constraints of the facility, as well as Consider and optimize factors which extend the layout's contribution now and through the years. Extend the technical capabilities of your staff . Improve project management by highlighting which practices to utilize and which missteps to avoid. A thoughtful layout can achieve many efficiencies in a new or existing facility. Facility layouts and floor plans tend to be replaced infrequently, because a revision can be expensive and cause disruption as it is installed. Better get it right.