Computer simulation is the key to comprehending and controlling the full-scale industrial plant used in the chemical, oil, gas and electrical power industries. Simulation of Industrial Processes for Control Engineers shows how to use the laws of physics and chemistry to produce the equations to simulate dynamically all the most important unit operations found in process and power plant.The book explains how to model chemical reactors, nuclear reactors, distillation columns, boilers, deaerators, refrigeration vessels, storage vessels for liquids and gases, liquid and gas flow through pipes and pipe networks, liquid and gas flow through installed control valves, control valve dynamics (including nonlinear effects such as static friction), oil and gas pipelines, heat exchangers, steam and gas turbines, compressors and pumps, as well as process controllers (including three methods of integral desaturation). The phenomenon of markedly different time responses ("stiffness") is considered and various ways are presented to get around the potential problem of slow execution time. The book demonstrates how linearization may be used to give a diverse check on the correctness of the as-programmed model and explains how formal techniques of model validation may be used to produce a quantitative check on the simulation model's overall validity.The material is based on many years' experience of modelling and simulation in the chemical and power industries, supplemented in recent years by university teaching at the undergraduate and postgraduate level. Several important new results are presented. The depth is sufficient to allow real industrial problems to be solved, thus making the book attractive to engineers working in industry. But the book's step-by-step approach makes the text appropriate also for post-graduate students of control engineering and for undergraduate students in electrical, mechanical and chemical engineering who are studying process control in their second year or later.

Control engineering seeks to understand physical systems, using mathematical modeling, in terms of inputs, outputs and various components with different behaviors. It has an essential role in a wide range of control systems, from household appliances to space flight. This book provides an in-depth view of the technologies that are implemented in most varieties of modern industrial control engineering. A solid grounding is provided in traditional control techniques, followed by detailed examination of modern control techniques such as real-time, distributed, robotic, embedded, computer and wireless control technologies. For each technology, the book discusses its full profile, from the field layer and the control layer to the operator layer. It also includes all the interfaces in industrial control systems: between controllers and systems; between different layers; and between operators and systems. It not only describes the details of both real-time operating systems and distributed operating systems, but also provides coverage of the microprocessor boot code, which other books lack. In addition to working principles and operation mechanisms, this book emphasizes the practical issues of components, devices and hardware circuits, giving the specification parameters, install procedures, calibration and configuration methodologies needed for engineers to put the theory into practice. - Documents all the key technologies of a wide range of industrial control systems - Emphasizes practical application and methods alongside theory and principles - An ideal reference for practicing engineers needing to further their understanding of the latest industrial control concepts and techniques

Chemical Engineering Process Simulation, Second Edition guides users through chemical processes and unit operations using the main simulation software used in the industrial sector. The book helps predict the characteristics of a process using mathematical models and computer-aided process simulation tools, as well as how to model and simulate process performance before detailed process design takes place. Content coverage includes steady-state and dynamic simulation, process design, control and optimization. In addition, readers will learn about the simulation of natural gas, biochemical, wastewater treatment and batch processes. - Provides an updated and expanded new edition that contains 60-70% new content - Guides readers through chemical processes and unit operations using the primary simulation software used in the industrial sector - Covers the fundamentals of process simulation, theory and advanced applications - Includes case studies of various difficulty levels for practice and for applying developed skills - Features step-by-step guides to using UniSim Design, SuperPro Designer, Symmetry, Aspen HYSYS and Aspen Plus for process simulation novices

Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

This book describes the latest research developments in modeling and simulation in industrial engineering. Topics such as decision and performance analysis and industrial control systems are described. Case studies in industry and services as well as engineering economy and cost estimation are also covered.

This handbook gives comprehensive coverage of all kinds of industrial control systems to help engineers and researchers correctly and efficiently implement their projects. It is an indispensable guide and references for anyone involved in control, automation, computer networks and robotics in industry and academia alike. Whether you are part of the manufacturing sector, large-scale infrastructure systems, or processing technologies, this book is the key to learning and implementing real time and distributed control applications. It covers working at the device and machine level as well as the wider environments of plant and enterprise. It includes information on sensors and actuators; computer hardware; system interfaces; digital controllers that perform programs and protocols; the embedded applications software; data communications in distributed control systems; and the system routines that make control systems more user-friendly and safe to operate. This handbook is a single source reference in an industry with highly disparate information from myriad sources. - Helps engineers and researchers correctly and efficiently implement their projects - An indispensable guide and references for anyone involved in control, automation, computer networks and robotics - Equally suitable for industry and academia