" TRB's second Strategic Highway Research Program (SHRP 2) Report S2-R06A-RR-1: Nondestructive Testing to Identify Concrete Bridge Deck Deterioration identifies nondestructive testing technologies for detecting and characterizing common forms of deterioration in concrete bridge decks.The report also documents the validation of promising technologies, and grades and ranks the technologies based on results of the validations.The main product of this project will be an electronic repository for practitioners, known as the NDToolbox, which will provide information regarding recommended technologies for the detection of a particular deterioration. " -- publisher's description.

The deck is among the most expensive components of a bridge over its lifetime because of the frequent and costly maintenance and rehabilitation required. Currently, the Indiana Department of Transportation (INDOT) performs visual inspections of a bridge deck as the principal means of determining its condition, which enables the inspector to definitively document the surface condition while the unseen condition below the deck surface is left to the inspector's expert judgement. To compensate for this lack of data, INDOT supplements visual inspections with programmatic scheduling for major work actions, which is very effective for INDOT but costly. In this continuing era of funding shortfalls, INDOT commissioned this study to investigate nondestructive testing (NDT) methods to fill their data gap to inform its work action decision. The NDT methods have been shown to accurately locate corrosion and delamination and are a cost-effective alternative. A project level comparison between the NDT methods was performed to show which method, as well as which combination of methods, were the best choices from a cost perspective. A project level analysis of 30 bridge decks was performed, and those costs were compared to the costs of the current INDOT programmatic schedules. Finally, the analysis was expanded to the network level, which included the entire bridge inventory in Indiana. The results of this study indicate that implementing the NDT methods is cost-effective for INDOT at both the project and network levels.

Concrete bridge deck overlays have been used in the United States since 1960 to extend the service life of deteriorated concrete bridge decks and improve reliability. Concrete bridge decks with overlays suffer various types of deterioration, so it is necessary to identify and assess the effectiveness of different nondestructive evaluation (NDE) technologies in the laboratory under controlled conditions and in the field under actual conditions. This report provides an overview of seven types of widely used overlays: asphalt with a liquid membrane, asphalt with a fabric membrane, asphalt without a membrane, silica fume-modified concrete, latex-modified concrete (LMC), epoxy polymer concrete, and polyester polymer concrete. This report identifies and ranks available and promising NDE technologies to assess the performance of different types of overlays and concrete bridge decks. This report describes laboratory validation on overlays for nine commonly used NDE technologies. The nine NDE technologies are: sounding, ultrasonic surface waves (USW), impact echo (IE), ultrasonic tomography (UT), impulse response (IR), ground-penetrating radar (GPR), electrical resistivity (ER), half-cell potential (HCP), and infrared thermography (IRT). This report details the results of laboratory tests validating the NDE technologies for the seven different types of overlays. Field validation using the RABITTM bridge deck assessment tool and manual testing equipment was also performed. Results from the study on which this report is based indicated that GPR was the most effective method for detecting defects in underlying concrete specimens through both bonded and debonded overlays; however, GPR could not detect overlay debonding. Results also showed that USW, IE, and UT were effective stress-wave-based methods for detecting defects under bonded overlays but not asphalt overlays. Researchers found that asphalt overlays at low temperatures (i.e., 32°F or below) improved the applicability of

Several evaluation techniques were employed to assess concrete bridge deck condition, including visual inspection, hammer sounding and chaining, dielectric measurements, ground-penetrating radar imaging, resistivity testing, half-cell potential testing, and chloride concentration testing. The condition assessment testing confirmed that chloride-induced corrosion of reinforcing steel is the primary mechanism of deck deterioration and that inadequate cover over the upper steel mat facilitated accelerated corrosion damage in many instances. The bridge deck condition analyses produced from the results of non-destructive testing were compared to the visual inspection ratings assigned to each deck by UDOT.