The metal casting, uses large amounts of natural resources, energy and metals as well as generates significant amounts of gases and solid wastes, which have an essential influence on the natural environment and work conditions in casting houses. The condition of the further development is the adjustment to the strategy of the sustainable development.This book examines potential solutions to the economic, ecological, and occupational hazards generated by the foundry industry. It focuses on emissions of chemical compounds during the preparation and formation of molding sands, molds pouring with molten metal, molds cooling and castings knocking out. It also addresses the effects of the spent molding sands reclamation process and the influence of spent sands on the environment during their storage. Establishing the most sustainable techniques for limiting the negative impact of foundry processes on the environment is explored in detail. The book will be valuable to academics and industry professionals alike. Describes the mechanisms of hardening and thermal destruction of individual binders in moulding and core sands; Assesses the influence of moulding and core sands technology on the environment; Discusses state of the art moulding and core sand technology.

This book presents peer reviewed articles from The International Conference on Metallurgical Engineering and Centenary Celebration (METCENT 2023), held at Indian Institute of Technology (BHU) Varanasi, India from the 26-28th of October 2023. It covers wide areas of metallurgical and materials science, highlighting recent advancements in these areas, including but not limited to Advanced Steels, Computational Material Science, Recent Ferrous/Non-Ferrous Metallurgy Processes, Green Iron and Steel Making Technologies and others. METCENT 2023 provides a unique opportunity to all the Metallurgists, Materials Scientists, Academicians and Industry experts to share their experiences on this special occasion.

This book reports on topics at the interface between manufacturing and materials engineering, with a special emphasis on product design and advanced manufacturing processes, intelligent solutions for Industry 4.0, covers topics in ICT for engineering education, describes the numerical simulation and experimental studies of milling, honing, burnishing, grinding, boring, and turning, as well as the development and implementation of advanced materials. Based on the 4th International Conference on Design, Simulation, Manufacturing: The Innovation Exchange (DSMIE-2021), held on June 8-11, 2021, in Lviv, Ukraine, this first volume of a 2-volume set provides academics and professionals with extensive information on trends, technologies, challenges and practice-oriented experience in the above-mentioned areas.

This book provides an overview of the surface effects at the interface boundary of metal/sand moulds, and their influence on the surface quality, microstructure and mechanical and anticorrosive properties of high-quality cast iron. It explores utilitarian aspects of the production of high-quality cast iron castings, including thin-walled castings of high-quality cast iron alloys, and examines problems related to the determination of moulding sands and reclaim quality, and their influence on castings. Presenting new material, this book takes into account the influence of metal quality, pouring temperature, solidification time, the quality of moulding sand with the reclaim application, as well the binders of moulding sands, on the formation of the degenerated graphite near surface layers. It also employs the latest research methods, such as a wavelength-dispersive spectrometer (WDS) analysis and thermodynamic calculations, which were carried out on the reactions occurring in the study area. Providing a valuable resource to academics and researchers interested in materials science, metal casting and metallurgy, this book is also intended for metal industry professionals.

This book, Casting Processes and Modelling of Metallic Materials, explores the various casting and modelling activities related to metallic alloy systems. The book provides results of research work conducted by experts from all over the globe to add to the research community in the era of the casting process and modelling. The book was edited by two experts in the field of materials science and modelling, Dr. Abdallah and Dr. Aldoumani, whom both have several publications in peer-reviewed journals, worldwide conferences, and scientific books. The book introduces the casting processes and then discusses the various issues and possible solutions. Over the past years, various models have been proposed and utilized to predict the performance of castings. Some of these models proved to be accurate whereas others failed to predict the casting performance. The strength of any predictive tool depends on the employment of physically meaningful parameters that replicate the real-life conditions. This has been illustrated in the current book with such predictive models and finite element (FE) modelling to illustrate the behaviour of castings in real-life conditions.

Complete Casting Handbook is the result of a long-awaited update, consolidation and expansion of expert John Campbell s market-leading casting books into one essential resource for metallurgists and foundry professionals who design, specify or manufacture metal castings. The first single-volume guide to cover modern principles and processes in such breadth and depth whilst retaining a clear, practical focus, it includes: A logical, two-part structure, breaking the contents down into casting metallurgy and casting manufacture Established, must-have information, such as Campbell s 10 Rules for successful casting manufacture New chapters on filling system design, melting, molding, and controlled solidification techniques, plus extended coverage of a new approach to casting metallurgy Providing in-depth casting knowledge and process know-how, from the noteworthy career of an industry-leading authority, Complete Casting Handbook delivers the expert advice needed to help you make successful and profitable castings. Long-awaited update, consolidation and expansion of expert John Campbell s market-leading casting books into one essential handbook Separated into two parts, casting metallurgy and casting manufacture, with extended coverage of casting alloys and new chapters on filling system design, melting, moulding and controlled solidification techniques to compliment the renowned Campbell 10 Rules Delivers the expert advice that engineers need to make successful and profitable casting decisions "