Manufacture of components from powders frequently requires a compaction step. Modelling of Powder Die Compaction presents a number of case studies that have been developed to test compaction models. It will be bought by researchers involved in developing models of powder compaction as well as by those working in industry, either using powder compaction to make products or using products made by powder compaction.

Experimental and numerical simulation studies were carried out to enhance the understanding of the compaction behaviour of powder materials and to study the breakage behaviour of tablets after compaction. In order to simulate powder compaction and post compaction behaviour an appropriate constitutive model is required. To calibrate the constitutive model (e.g. a Drucker-Prager Cap model) a series of experiments were carried out including closed die compaction, uniaxial and diametrical compression tests. A newly developed apparatus consisting of a die instrumented with radial stress sensors was used to determine constitutive parameters as well as friction properties between the powder and die wall. The calibration of constitutive models requires accurate stress-strain curves. During die compaction the deformation of the powder material is determined by considering the elastic deformation (or compliance) of the system. The effect of different compliance correction methods was evaluated with regards to the accuracy of models predicting the pressing forces. A method for accounting for non-homogeneous stress states in instrumented die compaction was also developed. A complete data extraction procedure was presented. The breakage behaviour of flat and curved faced tablets was investigated and the breakage patterns of tablets were examined by X-Ray computed tomography. An empirical equation that relates the material strength to the break force was proposed. The constitutive model was implemented into the finite element package Abaqus/Standard to simulate powder compaction and breakage. A range of failure criteria have been evaluated for predicting break force of flat and curved faced tablets under diametrical compression.

Focuses entirely on demystifying the field and subject of ICME and provides step-by-step guidance on its industrial application via case studies This highly-anticipated follow-up to Mark F. Horstemeyer’s pedagogical book on Integrated Computational Materials Engineering (ICME) concepts includes engineering practice case studies related to the analysis, design, and use of structural metal alloys. A welcome supplement to the first book—which includes the theory and methods required for teaching the subject in the classroom—Integrated Computational Materials Engineering (ICME) For Metals: Concepts and Case Studies focuses on engineering applications that have occurred in industries demonstrating the ICME methodologies, and aims to catalyze industrial diffusion of ICME technologies throughout the world. The recent confluence of smaller desktop computers with enhanced computing power coupled with the emergence of physically-based material models has created the clear trend for modeling and simulation in product design, which helped create a need to integrate more knowledge into materials processing and product performance. Integrated Computational Materials Engineering (ICME) For Metals: Case Studies educates those seeking that knowledge with chapters covering: Body Centered Cubic Materials; Designing An Interatomic Potential For Fe-C Alloys; Phase-Field Crystal Modeling; Simulating Dislocation Plasticity in BCC Metals by Integrating Fundamental Concepts with Macroscale Models; Steel Powder Metal Modeling; Hexagonal Close Packed Materials; Multiscale Modeling of Pure Nickel; Predicting Constitutive Equations for Materials Design; and more. Presents case studies that connect modeling and simulation for different materials' processing methods for metal alloys Demonstrates several practical engineering problems to encourage industry to employ ICME ideas Introduces a new simulation-based design paradigm Provides web access to microstructure-sensitive models and experimental database Integrated Computational Materials Engineering (ICME) For Metals: Case Studies is a must-have book for researchers and industry professionals aiming to comprehend and employ ICME in the design and development of new materials.

This book contains 25 papers from the NATO Advanced Research Workshop on Recent Advances of Computer Modeling of Powder Metallurgy Processes. The papers address cold compaction, sintering, high-temperature compaction, processing modeling, and processes and materials. The integration of mechanical and physical aspects of P/M processes is emphasized. Contributors include researchers from Europe, the United States, Korea, and Japan. Author index only. c. Book News Inc