The second edition of a bestseller, this book discusses an integrated product and process design that has been successfully used to conceptualize, design, and rapidly product competitively-priced quality products. It examines the overlapping, interacting, and iterative nature of the engineering aspects that impact the product realization process. A detailed introduction to the creation of high quality products, the new edition explores the role of innovation, requirements engineering, smart materials, different rapid prototyping methods, and life-cycle cost determination, to name just a few. The book delineates proven methods that have been used successfully to create products.

The need exists in the private sector and government manufacturing sites to reduce product development time, production lead times, inventory, and non-value added activities. At the same time, there is increased pressure to improve manufacturing process yields, produc tion efficiency, and resource utilization. Much of the technology required to meet these needs already exists, but an integrated structure that can demonstrate the potential for the technology in a concurrent engineering context does not. This book provides a road map for building the integrated technology environment to evaluate existing products, manufacturing processes and system design tools. This book details innovative approaches that will significantly improve design/manufacturing technology development and deploy ment capabilities for civilian and defense applications. These approaches are integrated product, process, and system design (IPPSD) initiatives which will greatly enhance the manufacturing competitiveness of the economy. These approaches involve the use of simulation, modeling tools and computerized virtual workstations in conjunction with a design environment which allows a diverse group of researchers, manufacturers, and suppliers to work within a comprehensive network of shared knowledge. The IPPSD infrastructure consists of virtual workstations, servers and a suite of simulation, quantitative, computa tional, analytical, experimental and qualitative tools. Such an IPPSD infrastructure will permit effective and efficient predictions of complete product design, manufacturing proces design, and customer satisfac tion.

This book presents an integrated systems approach to manufacturing and business enterprise. Traditionally, these topics are treated as separate and independent subjects, but the practical fact is that the manufacturing and the business enterprises are intertwined. Currently, there is no book on the market that addresses both subjects from an integrated systems engineering approach with a manufacturing engineering foundation. Topics covered include engineering process, systems modeling, business enterprise, forecasting, inventory management, product design, and project management. Features Provides in-depth treatment of modern manufacturing processes, systems, and tools Uses an integrated systems life-cycle approach to manufacturing and business Includes business proposals Discusses prototype manufacturing and/or business development processes Presents concepts, steps, and procedures for achieving an integrated enterprise of manufacturing and business

A thorough, original guide to using Concurrent Engineering principles to develop products that meet customer needs -- and to do so as quickly and efficiently as possible.This book shows how CE encompasses manufacturing competitiveness, life-cycle management, process reengineering, cooperative workgroups, systems engineering, information modeling, and product, process and organization integration. This book also identifies, for the first time, 25 fundamental CE metrics and measures. These are categorized into four groups: simulations and analysis, product feasibility and quality assessment, design for X-ability assessment, and process quality assessment. The book describes the new process of Concurrent Function Deployment, which allows workgroups to work concurrently on conflicting values and compare notes and common checkpoints. Extensive exercises and illustrations are included throughout. Managers involved in any type of product development.

Effective design and manufacturing, both of which are necessary to produce high-quality products, are closely related. However, effective design is a prerequisite for effective manufacturing. This new book explores the status of engineering design practice, education, and research in the United States and recommends ways to improve design to increase U.S. industry's competitiveness in world markets.

The concurrent engineering (CE) approach to product design and development has two major steps: establishing the product realization process, or taxonomy, and applying this methodology to design and develop the total product system. This first volume of the two volume set articulates CE philosophy by illustrating the differences between the best methodologies and what is currently being practiced. Examines the Japanese transformation from rigid, culture-driven companies to world leaders in quality; offers an understanding of the eight primary components of concurrency and simultaneity; describes modeling the concurrent engineering environment and its five essential components; covers the development of a cooperative work-group environment spanned by four concurrent teams.

This book introduces the concept of sensing, smart and sustainable systems (S3 systems) to support the design and redesign of products, services, business and manufacturing processes, manufacturing systems, and enterprises. The concept of S3 systems theory is introduced and explained in detail to support designers and engineers in their development task. This approach is embraced in the implementation of emergent Information and communication technologies and artificial intelligence techniques. The text helps the reader to understand the relationship between intelligent manufacturing, S3 systems and Industry 4.0. It presents a review of current approaches to design and development of technology-based products. Finally, it enlarges on the sensing, smart and sustainable systems theory to give examples of S3 systems as case studies.