Industrial Design: Materials and Manufacturing Guide, Second Edition provides the detailed coverage of materials and manufacturing processes that industrial designers need without the in-depth and overly technical discussions commonly directed toward engineers. Author Jim Lesko gives you the practical knowledge you need to develop a real-world understanding of materials and processes and make informed choices for industrial design projects. In this book, you will find everything from basic terminology to valuable insights on why certain shapes work best for particular applications. You'll learn how to extract the best performance from all of the most commonly used methods and materials.

Manufacturing and Design presents a fresh view on the world of industrial production: thinking in terms of both abstraction levels and trade-offs. The book invites its readers to distinguish between what is possible in principle for a certain process (as determined by physical law); what is possible in practice (the production method as determined by industrial state-of-the-art); and what is possible for a certain supplier (as determined by its production equipment). Specific processes considered here include metal forging, extrusion, and casting; plastic injection molding and thermoforming; additive manufacturing; joining; recycling; and more. By tackling the field of manufacturing processes from this new angle, this book makes the most out of a reader's limited time. It gives the knowledge needed to not only create well-producible designs, but also to understand supplier needs in order to find the optimal compromise. Apart from improving design for production, this publication raises the standards of thinking about producibility. - Emphasizes the strong link between product design and choice of manufacturing process - Introduces the concept of a "production triangle" to highlight tradeoffs between function, cost, and quality for different manufacturing methods - Balanced sets of questions are included to stimulate the reader's thoughts - Each chapter ends information on the production methods commonly associated with the principle discussed, as well as pointers for further reading - Hints to chapter exercises and an appendix on long exercises with worked solutions available on the book's companion site: http://booksite.elsevier.com/9780080999227/

An encyclopaedic guide to production techniques and materials for product and industrial designers, engineers, and architects. Today's product designers are presented with a myriad of choices when creating their work and preparing it for manufacture. They have to be knowledgeable about a vast repertoire of processes, ranging from what used to be known as traditional "crafts" to the latest technology, to enable their designs to be manufactured effectively and efficiently. Information on the internet about such processes is often unreliable, and search engines do not usefully organize material for designers. This fundamental new resource explores innovative production techniques and materials that are having an impact on the design industry worldwide. Organized into four easily referenced parts—Forming, Cutting, Joining, and Finishing—over seventy manufacturing processes are explained in depth with full technical descriptions; analyses of the typical applications, design opportunities, and considerations each process offers; and information on cost, speed, and environmental impact. The accompanying step-by-step case studies look at a product or component being manufactured at a leading international supplier. A directory of more than fifty materials includes a detailed technical profile, images of typical applications and finishes, and an overview of each material's design characteristics. With some 1,200 color photographs and technical illustrations, specially commissioned for this book, this is the definitive reference for product designers, 3D designers, engineers, and architects who need a convenient, highly accessible, and practical reference.

This handy resource defines an effective set of design patterns and rules you should know when applying the widely used ISA-88 industry standards to batch manufacturing (called the S88 design pattern) and continuous and discrete manufacturing (called the NS88 design pattern for non-stop production). This book clearly identifies what elements are defined in the batch series and what elements make up the S88 and NS88 design patterns for flexible manufacturing. The book defines design patterns for control system programming, providing patterns for the organization of programmable logic controller (PLC), digital control system (DCS), and other control system application codes. Whether you are in a batch, continuous, or discrete manufacturing environment, these design patterns can be applied to a wide range of production systems, making systems easier to design and implement.

This book provides comprehensive and in-depth coverage of manufacturing processes from the standpoint of the product designer. Reflecting a growing need in industry and education for design-driven instruction, this book demonstrates the importance of considering the selection of manufacturing method early in the design process, illustrating how the selection of method directly affects the geometric characteristics of products. Beginning with a study of the design process itself in Chapter 1, readers are taken through the product development process, with concurrent engineering presented in Chapter 2 (new to this Second Edition) and cost - as a factor affecting design and manufacturability - covered in a new Chapter 11. Augmenting the book's design orientation are new chapters on design for assemble (Chapter 12) and environmentally conscious design and manufacturing (Chapter 13). The book also includes a wealth of worked-out design examples and design projects (in Chapters 3-11), and an appendix on materials engineering that explains how materials are selected in the design of products. This book provides engineers and product designers with solidly quantitative, design-driven discussion of manufacturing processes that supports a systems approach to manufacturing.

There are books aplenty on materials selection criteria for engineering design. Most cover the physical and mechanical properties of specific materials, but few offer much in the way of total product design criteria. This innovative new text/reference will give the "Big picture view of how materials should be selected—not only for a desired function but also for their ultimate performance, durability, maintenance, replacement costs, and so on. Even such factors as how a material behaves when packaged, shipped, and stored will be taken into consideration. For without that knowledge, a design engineer is often in the dark as to how a particular material used in particular product or process is going to behave over time, how costly it will be, and, ultimately, how successful it will be at doing what is supposed to do. This book delivers that knowledge.* Brief but comprehensive review of major materials functional groups (mechanical, electrical, thermal, chemical) by major material categories (metals, polymers, ceramics, composites)* Invaluable guidance on selection criteria at early design stage, including such factors as functionality, durability, and availability* Insight into lifecycle factors that affect choice of materials beyond simple performance specs, including manufacturability, machinability, shelf life, packaging, and even shipping characteristics* Unique help on writing materials selection specifications

From concept development to final production, this comprehensive text thoroughly examines the design, prototyping, and fabrication of engineering products and emphasizes modern developments in system modeling, analysis, and automatic control. This reference details various management strategies, design methodologies, traditional production techniqu