This completely updated volume covers tool materials, tolerances, an inspection of drilling tools, requirements of tool drawings with examples, and methodologies and procedures of failure analysis. It introduces a new line of HP drilling tools called VPA designs and brings it into sharp focus signifying its importance in drilling operations. High-Productivity Drilling Tools: Materials, Metrology, and Failure Analysis further develops the concept of the metrology of the drilling tools introduced in the first edition. For the first time, the relevant metrological parameters are clearly defined with tolerance for HPHD with practical examples of step-by-step inspection/measurement using advanced tool measurement microscopes and CNC machines. A pros and cons list as a quick and easy decision-making tool for the choice of measuring equipment for a particular application is offered along with practical examples of drilling tool drawings to help tool designers, cutting tool and manufacturing engineers, and users in their everyday activities in the design and selection of HPDT for a particular application. An unparalleled presentation of metalworking fluids (MWFs, a.k.a. coolants) is given and covers all the start of the business: selection, implementation in HPDT and drilling operation, monitoring, and maintenance. A two-step procedure for successful implementation of near-dry machining (NDM) or minimum quantity lubrication (MQL) is presented, and a discussion of the wear of the drilling tool, its proper assessments, and metrics are provided in the evaluation of tool life and quality of machined holes. This practical book should be on the shelves of all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will also find this book full of very helpful reference information and the source of new ideas and notions in drilling tool development. This book is also available as a set - Drills: High-Productivity Drilling Tools, 2-Volume Set (9781032203508).

"This updated volume covers tool materials, tolerances, an inspection of drilling tools, requirements of tool drawings, and methodologies and procedures of failure analysis. It introduces a new line of HP drilling tools called VPA designs and signifies its importance in drilling operations. This practical book is for all industrial engineers, those working in production and manufacturing, process designers, tool material designers, cutting tool designers, and quality specialists. Researchers, senior undergraduate students, and graduate students will find this book full of very helpful reference information and a source of new ideas and notions in drilling tool development"--

In a presentation that balances theory and practice, Drills: Science and Technology of Advanced Operations details the basic concepts, terminology, and essentials of drilling. The book addresses important issues in drilling operations, and provides help with the design of such operations. It debunks many old notions and beliefs while introducing scientifically and technically sound concepts with detailed explanations. The book presents a nine-step drilling tool failure analysis methodology that includes part autopsy and tool reconstruction procedure. A special feature of the book is the presentation of special mechanisms of carbide (e.g. cobalt leaching) and polycrystalline (PCD) tool wear and failure presented and correlated with the tool design, manufacturing, and implementation practice. The author also introduces the system approach to the design of the drilling system formulating the coherency law. Using this law as the guideline, he shows how to formulate the requirement to the components of such a system, pointing out that the drilling tool is the key component to be improved. Teaching how to achieve this improvement, the book provides the comprehensive scientific and engineering foundations for drilling tool design, manufacturing, and applications of high-performance tools. It includes detailed explanations of the design features, tool manufacturing and implementation practices, metrology of drilling and drilling tools, and the tool failure analysis. It gives you the information needed for proper manufacturing and selection of a tool material for any given application.

In a presentation that balances theory and practice, Drills: Science and Technology of Advanced Operations details the basic concepts, terminology, and essentials of drilling. The book addresses important issues in drilling operations, and provides help with the design of such operations. It debunks many old notions and beliefs while introducing sc