Primer on Flat Rolling is a fully revised second edition, and the outcome of over three decades of involvement with the rolling process. It is based on the author's yearly set of lectures, delivered to engineers and technologists working in the rolling metal industry. The essential and basic ideas involved in designing and analysis of the rolling process are presented. The book discusses and illustrates in detail the three components of flat rolling: the mill, the rolled metal, and their interface. New processes are also covered; flexible rolling and accumulative roll-bonding. The last chapter contains problems, with solutions that illustrate the complexities of flat rolling. New chapters include a study of hot rolling of aluminum, contributed by Prof. M. Wells; advanced applications of the finite element method, by Dr. Yuli Liu and by Dr. G. Krallics; roll design by Dr. J. B. Tiley and the history of the development of hot rolling mills, written by Mr. D. R. Adair and E. B. Intong. Engineers, technologists and students can all use this book to aid their planning and analysis of flat rolling processes. - Provides clear descriptions for engineers and technologists working in steel mills - Evaluates the predictive capabilities of mathematical models - Assignments and their solutions are included within the text

This book provides essential information on metal forming, utilizing a practical distinction between bulk and sheet metal forming. In the field of bulk forming, it examines processes of cold, warm and hot bulk forming, as well as rolling and a new addition, the process of thixoforming. As for the field of sheet metal working, on the one hand it deals with sheet metal forming processes (deep drawing, flange forming, stretch drawing, metal spinning and bending). In terms of special processes, the chapters on internal high-pressure forming and high rate forming have been revised and refined. On the other, the book elucidates and presents the state of the art in sheet metal separation processes (shearing and fineblanking). Furthermore, joining by forming has been added to the new edition as a new chapter describing mechanical methods for joining sheet metals. The new chapter “Basic Principles” addresses both sheet metal and bulk forming, in addition to metal physics, plastomechanics and computational basics; these points are complemented by the newly added topics of metallography and analysis, materials and processes for testing, and tribology and lubrication techniques. The chapters are supplemented by an in-depth description of modern numeric methods such as the finite element method. All chapters have been updated and revised for the new edition, and many practical examples from modern manufacturing processes have been added.

The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.

Severe Plastic Deformation: Methods, Processing and Properties examines all severe plastic deformation techniques developed over the past two decades, exploring the appropriate severe plastic deformation method for a particular case. The book offers an overview of these methods, introduces ultrafine-grained and nano-grained metals and methods for various bulk, sheet, tubular and large size samples, reviews effective parameters to make a severe plastic deformation method better, from property (mechanical) and processing (cost, time, load, etc.) viewpoints, discusses mechanical, physical and chemical properties of UFG and NS metals, and concludes with various applications for these methods. Over the last several decades, a large number of severe plastic deformation methods have been developed for processing a wide array of metals for superior properties, making this a timely resource. - Collects all severe plastic deformation methods in a unique reference - Compares severe plastic deformation methods from several viewpoints, including processing and final property - Classifies severe plastic deformation methods based on the sample shape and mechanics, as well as the properties achieved in the processed metal - Introduces ultrafine-grained and nano-grained metals and methods for various bulk, sheet, tubular and large size samples

Light Alloys: From Traditional Alloys to Nanocrystals, Fifth Edition, covers the materials science, properties, manufacturing processes, and applications of key engineering metals in a single accessible volume. As use of these metals is now more widespread than ever, with routine use in motor vehicles and aircraft, this book includes materials characteristics and applications, heat treatment properties, fabrication, microstructure/property relationships, new applications, and processes. - Provides a definitive, single volume overview on the light alloys - Presents new material on the processing, characteristics, and applications of these essential metals - Covers the latest applications and processes in the auto and aero industries

Ductility and Formability of Metals: A Metallurgical Engineering Perspective uses metallurgical, mechanical and physical principles and concepts to explain ductility while emphasizing the influence of material microstructure on damage mechanisms. Focusing on steel, aluminum, copper, titanium and magnesium alloys, the book examines the strain hardening behaviors of these metals and alloys, the influence of strain rate and temperature, and ductile fracture mechanics. Hot plastic deformation is covered with special consideration given to its interplay with recrystallization phenomena. Other phenomena such as Dynamic Strain Ageing (DSA) and Adiabatic Shear Banding (ASB) are discussed, and metal working applications such as forging, extrusion and machining are included throughout. Methods for control of ductile cracks in metal parts resulting from rolling, forging, extrusion, drawing, and sheet metal forming are also outlined. - Provides an overview on the plastic deformation behavior and ductile fracture of steel, aluminum, copper, titanium and magnesium alloys - Illustrates the influence of microstructure on yield behavior, strain hardening of metals, and the influence of strain rate and temperature - Covers the role of the strain hardening coefficient (n), strain rate index (m), Dynamic Strain Ageing (DSA), and Adiabatic Shear Banding (ASB) - Metalworking applications are provided throughout, including forging, rolling, extrusion, wire drawing, sheet metal forming and machining