The new edition of this bestselling reference provides fully updated and detailed descriptions of plastics joining processes, plus an extensive compilation of data on joining specific materials. The volume is divided into two main parts: processes and materials. The processing section has 18 chapters, each explaining a different joining technique. The materials section has joining information for 25 generic polymer families. Both sections contain data organized according to the joining methods used for that material. - A significant and extensive update from experts at The Welding Institute - A systematic approach to discussing each joining method including: process, advantages and disadvantages, applications, materials, equipment, joint design, and welding parameters - Includes international suppliers' directory and glossary of key joining terms - Includes new techniques such as flash free welding and friction stir welding - Covers thermoplastics, thermosets, elastomers, and rubbers.

A hands-on guide to choosing and using old and new technologies for joining plastics and elastomers. Includes detailed discussions of over 25 techniques used to join plastics to themselves and to other materials. Advantages and disadvantages of each technique along with detailed discussions of applications are presented. A second section is organized by material and provides details of using different processes with over 50 generic families of plastics and how different techniques and operating parameters affect weld strength and other criteria. This book is an excellent reference and an invaluable resource for novice and expert alike in determining the best joining technique for their application and providing guidance in how to design and prepare for production.

Applied Plastics Engineering Handbook: Processing, Materials, and Applications, Second Edition, covers both the polymer basics that are helpful to bring readers quickly up-to-speed if they are not familiar with a particular area of plastics processing and the recent developments that enable practitioners to discover which options best fit their requirements. New chapters added specifically cover polyamides, polyimides, and polyesters. Hot topics such as 3-D printing and smart plastics are also included, giving plastics engineers the information they need to take these embryonic technologies and deploy them in their own work. With the increasing demands for lightness and fuel economy in the automotive industry (not least due to CAFÉ standards), plastics will soon be used even further in vehicles. A new chapter has been added to cover the technology trends in this area, and the book has been substantially updated to reflect advancements in technology, regulations, and the commercialization of plastics in various areas. Recycling of plastics has been thoroughly revised to reflect ongoing developments in sustainability of plastics. Extrusion processing is constantly progressing, as have the elastomeric materials, fillers, and additives which are available. Throughout the book, the focus is on the engineering aspects of producing and using plastics. The properties of plastics are explained, along with techniques for testing, measuring, enhancing, and analyzing them. Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school and experienced practitioners evaluating new technologies or getting up-to-speed in a new field. - Presents an authoritative source of practical advice for engineers, providing guidance from experts that will lead to cost savings and process improvements - Ideal introduction for both new engineers and experienced practitioners entering a new field or evaluating a new technology - Updated to include the latest technology, including 3D Printing, smart polymers, and thorough coverage of biopolymers and biodegradable plastics

Here is a thoroughly revised edition of the most comprehensive guide to plastics, elastomers and composites available today. A standard reference, it provides current data, costs & properties for all designers and manufacturers of plastic products.

The third edition of this comprehensive handbook emphasizes the relationship between the assembly methods, the materials, and the plastics manufacturing processes, thus enabling the reader to identify the best design/assembly method for a given application. The book has been completely updated and a new chapter on laser welding of plastics was added. All principal fastening and joining methods used to assemble plastic parts today are described with their particular advantages and disadvantages. Assembly method limitations for a given material and/or a given molding process are discussed in great detail. This is very much a "how-to" book, offering a wealth of hard-to-find detailed information. Contents: - Rapid Guidelines for Assembly of Plastics and Efficient Use of the Handbook - Designing for Efficient Assembly - Cost Reduction in Assembly - Design for Disassembly and Recycling - Assembly Method Selection by Material - Assembly Method Selection by Process - Adhesive and Solvent Joining - Fasteners and Inserts - Hinges - Hot Plates/Hot Die/Fusion and Hot Wire/Resistance Welding - Hot Gas Welding - Induction/Electromagnetic Welding - Insert and Multi-Part Welding - Press Fits/Force Fits/Interference Fits/Shrink Fits - Snap Fits - Spin Welding - Staking/Swaging/Peening/Cold Heading/Cold Forming - Threads: Tapped and Molded-In - Ultrasonic Welding - Vibration Welding - Laser Welding

Joining of Materials and Structures is the first and only complete and highly readable treatment of the options for joining conventional materials and the structures they comprise in conventional and unconventional ways, and for joining emerging materials and structures in novel ways. Joining by mechanical fasteners, integral designed-or formed-in features, adhesives, welding, brazing, soldering, thermal spraying, and hybrid processes are addressed as processes and technologies, as are issues associated with the joining of metals, ceramics (including cement and concrete) glass, plastics, and composites (including wood), as well as, for the first time anywhere, living tissue. While focused on materials issues, issues related to joint design, production processing, quality assurance, process economics, and joint performance in service are not ignored. The book is written for engineers, from an in-training student to a seasoned practitioner by an engineer who chose to teach after years of practice. By reading and referring to this book, the solutions to joining problems will be within one's grasp. Key Features: · Unprecedented coverage of all joining options (from lashings to lasers) in 10 chapters · Uniquely complete coverage of all materials, including living tissues, in 6 chapters · Richly illustrated with 76 photographs and 233 illustrations or plots · Practice Questions and Problems for use as a text of for reviewing to aid for comprehension * Coverage all of major joining technologies, including welding, soldering, brazing, adhesive and cement bonding, pressure fusion, riveting, bolting, snap-fits, and more * Organized by both joining techniques and materials types, including metals, non-metals, ceramics and glasses, composites, biomaterials, and living tissue * An ideal reference for design engineers, students, package and product designers, manufacturers, machinists, materials scientists

Covering a wide range of industrial applications across sectors including medical applications, automotive/aerospace, packaging, electronics, and consumer goods, this book provides a complete guide to the selection of adhesives, methods of use, industrial applications, and the fundamentals of adhesion. Dr Ebnesajjad examines the selection of adhesives and adhesion methods and challenges for all major groups of substrate including plastics (thermosets and thermoplastics), elastomers, metals, ceramics and composite materials. His practical guidance covers joint design and durability, application methods, test methods and troubleshooting techniques. The science and technology of adhesion, and the principles of adhesive bonding are explained in a way that enhances the reader's understanding of the fundamentals that underpin the successful use and design of adhesives. The third edition has been updated throughout to include recent developments in the industry, with new sections covering technological advances such as nanotechnology, micro adhesion systems, and the replacement of toxic chromate technology. Provides practitioners of adhesion technology with a complete guide to bonding materials successfully Covers the whole range of commonly used substrates including plastics, metals, elastomers and ceramics, explaining basic principles and describing common materials and application techniques Introduces the range of commercially available adhesives and the selection process alongside the science and technology of adhesion