Batch reaction systems pose unique challenges to process safety managers because they do not operate in a steady state. The sequence of processing steps, and frequent start-ups and shutdowns, increase the possibility of human errors and equipment failures. And, since batch plants are often designed for shared use, frequent modification of piping and layout may occur, resulting in complex "management of change" issues. This book identifies the singular concerns of batch reaction systems—including potential sources of unsafe conditions—and provides a "how-to" guide for the practicing engineer in dealing with them by applying appropriate practices to prevent accidents.

A group of volunteer professionals representing major chemical, pharmaceutical, and hydrocarbon processing companies began working together in 1997 to describe the safe design and operation of batch reaction systems. They identify safety concerns unique to batch reaction systems; provide guidance by which engineers can identify issues in particular systems; offer a range of criteria and techniques for developing, designing, operating, and maintaining systems to reduce risk and ensure the safety of people, the environment, and property; and list sources of specific expertise and references. They do not focus on occupational safety and health issues except as far as improved process safety can benefit, nor do they go into detailed engineering designs. They do include a glossary of technical uses of otherwise ordinary words. Annotation copyrighted by Book News, Inc., Portland, OR

This updated version of one of the most popular and widely used CCPS books provides plant design engineers, facility operators, and safety professionals with key information on selected topics of interest. The book focuses on process safety issues in the design of chemical, petrochemical, and hydrocarbon processing facilities. It discusses how to select designs that can prevent or mitigate the release of flammable or toxic materials, which could lead to a fire, explosion, or environmental damage. Key areas to be enhanced in the new edition include inherently safer design, specifically concepts for design of inherently safer unit operations and Safety Instrumented Systems and Layer of Protection Analysis. This book also provides an extensive bibliography to related publications and topic-specific information, as well as key information on failure modes and potential design solutions.

Process safety metrics is a topic of frequent conversation within chemical industry associations. Guidelines for Process Safety Metrics provides basic information on process safety performance indicators, including a comprehensive list of metrics for measuring performance and examples as to how they can be successfully applied over both the short and long term. For engineers, insurers, corporate traininers, military personnel, government officials, students, and managers involved in production, product and process development, Guidelines for Process Safety Metrics can help determine appropriate metrics useful in monitoring performance and improving process safety programs. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.

Providing in-depth guidance on how to design and rate emergency pressure relief systems, Guidelines for Pressure Relief and Effluent Handling Systems incorporates the current best designs from the Design Institute for Emergency Relief Systems as well as American Petroleum Institute (API) standards. Presenting a methodology that helps properly size all the components in a pressure relief system, the book includes software with the CCFlow suite of design tools and the new Superchems for DIERS Lite software, making this an essential resource for engineers designing chemical plants, refineries, and similar facilities. Access to Software Access the Guidelines for Pressure Relief and Effluent Handling Software and documents using a web browser at: http://www.aiche.org/ccps/PRTools Each folder will have a readme file and installation instructions for the program. After downloading SuperChems™ for DIERS Lite the purchaser of this book must contact the AIChE Customer Service with the numeric code supplied within the book. The purchaser will then be supplied with a license code to be able to install and run SuperChems™ for DIERS Lite. Only one license per purchaser will be issued.

Quantitative Risk Analysis is a powerful tool used to help manage risk and improve safety. When used appropriately, it provides a rational basis for evaluating process safety and comparing alternative safety improvements. This guide, an update of an earlier American Chemistry Council (ACC) publication utilizing the "hands-on" experience of CPI risk assessment practitioners and safety professionals involved with the CCPS and ACC, explains how managers and users can make better-informed decisions about QRA, and how plant engineers and process designers can better understand, interpret and use the results of a QRA in their plant.