Energy management training and solutions are not one size fits all. While some general methods apply, the metals industry has its own unique processes and environments for which a more tailored approach is necessary. Aimed at managers, engineers, and supervisors working in the metals industry, Energy Management for the Metals Industry offers specifics that can help readers in the metals field achieve energy savings for their companies. The book explains general energy management methods and offers approaches germane to the metals industry. It discusses the benefits and reasons for implementing an energy management program and the requirements necessary to begin one. The book covers defining and measuring performance, setting baselines, and benchmarking a plant and its processes. It also discusses analyzing data, identifying projects, improving processes, setting goals, and creating an action plan, while controlling and evaluating progress. Real-world examples highlight concepts and illustrate potential pitfalls.

This book provides a deep insight into the energy usage in the energy intensive metal industry and the methodology for efficiency assessment. Various methodologies for energy audits are described, along with concept-level analysis for minimum energy design. Apart from the technical and engineering analysis, the book also describes management aspects such as energy management systems and financial, environmental and social analysis leading to the development of a comprehensive plan for implementation of energy efficiency and conservation in industries. Barriers to investment in energy efficiency and conservation are discussed, based on review of global and Indian case studies. FEATURES: Details fundamental principles driving energy consumption in an industrial set-up backed with illustrative examples Explains various alternative methods for discovery of energy efficiency and conservation projects. Focusses on metal-producing and -processing facilities with an emphasis on environmental quality Supports maximum digitalization of energy audit assessment and report preparation processes Includes global case studies and tutorials at the end of the corresponding chapters This book is useful for researchers, professionals and graduate students in thermodynamics, manufacturing, thermal engineering, energy engineering, energy efficiency and energy processes, especially in the metal industry.

This book presents a state-of-the-art analysis of energy efficiency as applied to mining processes. From ground fragmentation to mineral processing and extractive metallurgy, experts discuss the current state of knowledge and the nagging questions that call for further research. It offers an excellent resource for all mine managers and engineers who want to improve energy efficiency to boost both production efficiency and sustainability. It will also benefit graduate students and experienced researchers looking for a comprehensive review of the current state of knowledge concerning energy efficiency in the minerals industry.

Growing environmental concerns caused by increasing consumption of natural resources and pollution need to be addressed. Manufacturing dictates the efficiency with which resource inputs are transformed into economically valuable outputs in the form of products and services. Consequently, it is also responsible for the resulting waste and pollution generated from this transformation process. As a matter of fact, about one-third of the global total energy consumption is associated withmanufacturing activities; thus, achieving higher energy efficiency in this sector has been the focus of research as well as of policy and industrial programmes in recent years. In particular, being able to effectively manage energy and energy-related activities has proved to be a fundamental capability for companies willing to improve their sustainability, as it constitutes the first, critical step to understanding their processes and to identifying and correctly evaluating improvement opportunities. This Special Issue focuses on energy management and sustainability of both manufacturing processes and systems, including methods, practices, tools, applications and experiences.

While researchers work overtime to create new technologies and methods of providing energy, it is critical that modern industry makes the most efficient use of the energy that is currently available. The Energy Management and Conservation Handbook offers expert guidance on the planning and design of “green” technologies. It focuses on management strategies for better utilization of energy in buildings and industry as well as ways of improving energy efficiency at the end use. Renowned authorities from around the globe share insights and modern points of view on a broad spectrum of topics. Summarizing proven energy efficient technologies in the building sector, the book includes examples that highlight the cost-effectiveness of some of these technologies. It introduces basic methods for designing and sizing cost-effective systems and determining whether it is economically efficient to invest in specific energy efficiency or renewable energy projects. It provides guidance for computing measures of economic performance for relatively simple investment choices and the fundamentals for dealing with complex investment decisions. The book also describes energy audit producers commonly used to improve the energy efficiency of residential and commercial buildings as well as industrial facilities. After developing the basics of HVAC control, the book explores operational needs for successfully maintained operations. It describes the essentials of control systems for heating, ventilating, and air conditioning of buildings designed for energy conserving operation. The book also defines demand-side management, covers its role in integrated resource planning, and delineates the main elements of its programs. The book demonstrates these concepts with case studies of successful demand-side management programs. These features and more provide the tools necessary to improve energy management leading to higher energy efficiencies.