Distillation & Hydrocarbon Processing Practicesis a practical reference guide to the design and operations of hydrocarbon processing plants (refineries, petrochemical plants, and gas processing plants). Ashis Nag illustrates advanced practices in distillation with examples of process simulation and basic principles. Nag's extensive knowledge and more than 35 years of experience as an engineer supply the practical examples and design guidelines contained in this text. Its many case studies will assist engineering students as well as practicing engineers in understanding the inner workings at these complex facilities.

This book covers petroleum refining and gas purification processes, including refinery configurations comprising of relevant units with special emphasis on processing of heavy crudes with high acid number. It includes a short review of distillation principles, distillation column auxiliaries, critical column pressure control strategies, critical issues of crude and vacuum distillation units particularly for heavy crude processing. Different corrosion mechanisms and their prevention with regards to heavy high TAN crude processing are also included. Fundamentals are explained with support of steady-state simulation and presented with simulation flowsheets and outputs, supported by examples of calculations and troubleshooting case studies. Features: • Deals with principles and practices in the hydrocarbon industry and petroleum refinery with emphasis on heavy crude processing • Focuses on operation and practices of the major process units with simulation examples and aimed at the professional engineer • Covers acid gas treatment in view of increased emphasis on carbon capture and storage, and introduction of residue gasification processes • Elucidates methodologies for safety relief load computation for distillation columns • Explains real-life problems in reboilers, column internals, column pressure controls and corrosion in crude, and vacuum distillation and secondary units with several case studies This book is aimed at professionals in petroleum engineering and graduate students in chemical engineering.

This book is a must-read for the latest generation of scientists, engineers, and researchers in the petroleum industry. The product of over four decades of research, experience, and study by Dr. Dwijen Banerjee, who carefully preserves the history of the thermal processing of hydrocarbons, giving credit to the pioneering scientists and discoverers of the process. In this first-of-its-kind book, the author summarizes and systematically leads readers through all aspects of the thermal cracking processes from the research laboratory to the commercial applications of the petrochemical industry. Fossil fuels consist of a continuous series of hydrocarbons mainly divided into natural gas (C1-C4), conventional crude oil (C5-C40), heavy oil/bitumen (>C40). This book discusses thermal processing of hydrocarbons -- with a special emphasis on lighter hydrocarbons -- whose main source is shale gas and tight oil that's recently been made abundant through fracking technology. This book details many technical parameters involved in choosing a process when considering the type of feedstocks; operating conditions; selectivity of the desired product; the market to be targeted; and the environmental regulations to be met while also considering the economic parameters such as the investment and profit margin that govern the final choice. Features and Benefits An introduction to the basic chemistry behind thermal processing, classifications, molecular structures, kinetics and thermodynamics, free radical reaction mechanisms, and product distributions. A focus on shale gas and tight oil production, properties, and processing as important sources of petrochemicals. Emphasis on the 'petroleum to petrochemicals' which has recently transformed the petroleum industry across the globe. An illustration of conversion technologies -- how the paraffinic hydrocarbons are converted into various petrochemicals and eventually lead to the finished products. Insight into the future of hydrocarbons based on environmental issues. Audience Scientists Engineers Researchers Students

Fundamentals of Petroleum Refining presents the fundamentals of thermodynamics and kinetics, and it explains the scientific background essential for understanding refinery operations. The text also provides a detailed introduction to refinery engineering topics, ranging from the basic principles and unit operations to overall refinery economics. The book covers important topics, such as clean fuels, gasification, biofuels, and environmental impact of refining, which are not commonly discussed in most refinery textbooks. Throughout the source, problem sets and examples are given to help the reader practice and apply the fundamental principles of refining. Chapters 1-10 can be used as core materials for teaching undergraduate courses. The first two chapters present an introduction to the petroleum refining industry and then focus on feedstocks and products. Thermophysical properties of crude oils and petroleum fractions, including processes of atmospheric and vacuum distillations, are discussed in Chapters 3 and 4. Conversion processes, product blending, and alkylation are covered in chapters 5-10. The remaining chapters discuss hydrogen production, clean fuel production, refining economics and safety, acid gas treatment and removal, and methods for environmental and effluent treatments. This source can serve both professionals and students (on undergraduate and graduate levels) of Chemical and Petroleum Engineering, Chemistry, and Chemical Technology. Beginners in the engineering field, specifically in the oil and gas industry, may also find this book invaluable. - Provides balanced coverage of fundamental and operational topics - Includes spreadsheets and process simulators for showing trends and simulation case studies - Relates processing to planning and management to give an integrated picture of refining

A Real-Time Approach to Distillation Process Control A practical and hands-on discussion of modern distillation control In A Real-time Approach to Distillation Process Control, a team of distinguished researchers and industrial practitioners delivers a practical text combining hands-on and active learning using process simulation with discussions of the fundamental knowledge and tools required to apply modern distillation control principles. The book offers a balanced, real-time approach integrated with practical insights. It includes many exercises designed to be simulator agnostic that can be performed on the process simulator locally available to the reader. Readers will discover explorations of topics including distillation control hardware, distillation composition control, refinery versus chemical plant distillation control, distillation control tuning, advanced regulatory control, and more. They’ll also find: A thorough introduction to distillation fundamentals, as well as basic and advanced modern controls from a practical point of view Comprehensive explorations of known base controls combined with modern control practices Practical discussions of hands-on modelling and simulation exercises, allowing the reader to design and tune controls on a distillation column Fulsome treatments of control structure design integrated with controller tuning using a real-time approach Perfect for senior undergraduate and graduate students studying general process control or distillation process control, A Real-time Approach to Distillation Process Control will also benefit plant managers, production supervisors, startup supervisors, operations engineers, production engineers, and chemical engineers working in industry.

Written by an author with over 38 years of experience in the chemical and petrochemical process industry, this handbook will present an analysis of the process steps used to produce industrial hydrocarbons from various raw materials. It is the first book to offer a thorough analysis of external factors effecting production such as: cost, availability and environmental legislation. An A-Z list of raw materials and their properties are presented along with a commentary regarding their cost and availability. Specific processing operations described in the book include: distillation, thermal cracking and coking, catalytic methods, hydroprocesses, thermal and catalytic reforming, isomerization, alkylation processes, polymerization processes, solvent processes, water removal, fractionation and acid gas removal. - Flow diagrams and descriptions of more than 250 leading-edge process technologies - An analysis of chemical reactions and process steps that are required to produce chemicals from various raw materials - Properties, availability and environmental impact of various raw materials used in hydrocarbon processing

Includes topics not found together in books on petroleum processing: economics, automation, process modeling, online optimization, safety, environmental protection Combines overviews of petroleum composition, refinery processes, process automation, and environmental protection with comprehensive chapters on recent advances in hydroprocessing, FCC, lubricants, hydrogen management Gives diverse perspectives, both geographic and topical, because contributors include experts from eight different countries in North America, Europe and Asia, representing oil companies, universities, catalyst vendors, process licensors, consultants and engineering contractors