This classic handbook provides the major formulas, calculations, cost estimating techniques, and safety procedures needed for specific die operations and performance evaluations. Dies are the most commonly used manufacturing methodology for the production of complex, high-precision parts Filled with charts, step-by-step guidelines, design details, formulas and calculations, and diagrams Updated to reflect the latest developments in the field, including new hardware components, custom-made automated systems, rotary bending techniques, new tool coating processes, and more

Whether you're involved in a highly specialized operation, or need comprehensive information on many types of die designs, this book is your best bet book on how to design dies. Hundreds of illustrations on proven designs are included, as well as hundreds of tables and equations to help you make quick calculations for allowances, pressures, forces and more.

The only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function.

This uniquely organized text gives both students and working professionals graphically detailed assistance in understanding the underlying principles of die design, illustrating how these basic engineering principles are easily adapted to a limitless variety of die designs. It divides the design of each die into a series of easy-to-follow steps and illustrates each step in pictorial view and as a portion of an engineering drawing. Materials, punches, die sets, stops, strippers, gages, pilots and presses are covered. Copyright © Libri GmbH. All rights reserved.

By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.

Hundreds of examples and guidelines detail how to improve your current die designs, or utilize new progressive designs that maximize efficiency while minimizing cost. Examples of the topics covered in the book's nineteen chapters include: punches and dies, stock guides and pilots, strippers, press selection, binding, blank development, design of strips and stampings, carbide dies, die material selection, design practices, EDM, mathematics and angle calculations, lubrication, sensors and die protection, and more.