This book presents modeling methods and algorithms for data-driven prediction and forecasting of practical industrial process by employing machine learning and statistics methodologies. Related case studies, especially on energy systems in the steel industry are also addressed and analyzed. The case studies in this volume are entirely rooted in both classical data-driven prediction problems and industrial practice requirements. Detailed figures and tables demonstrate the effectiveness and generalization of the methods addressed, and the classifications of the addressed prediction problems come from practical industrial demands, rather than from academic categories. As such, readers will learn the corresponding approaches for resolving their industrial technical problems. Although the contents of this book and its case studies come from the steel industry, these techniques can be also used for other process industries. This book appeals to students, researchers, and professionals within the machine learning and data analysis and mining communities.

This book reports innovative deep learning and big data analytics technologies for smart manufacturing applications. In this book, theoretical foundations, as well as the state-of-the-art and practical implementations for the relevant technologies, are covered. This book details the relevant applied research conducted by the authors in some important manufacturing applications, including intelligent prognosis on manufacturing processes, sustainable manufacturing and human-robot cooperation. Industrial case studies included in this book illustrate the design details of the algorithms and methodologies for the applications, in a bid to provide useful references to readers. Smart manufacturing aims to take advantage of advanced information and artificial intelligent technologies to enable flexibility in physical manufacturing processes to address increasingly dynamic markets. In recent years, the development of innovative deep learning and big data analytics algorithms is dramatic. Meanwhile, the algorithms and technologies have been widely applied to facilitate various manufacturing applications. It is essential to make a timely update on this subject considering its importance and rapid progress. This book offers a valuable resource for researchers in the smart manufacturing communities, as well as practicing engineers and decision makers in industry and all those interested in smart manufacturing and Industry 4.0.

Zhiwen Chen aims to develop advanced fault detection (FD) methods for the monitoring of industrial processes. With the ever increasing demands on reliability and safety in industrial processes, fault detection has become an important issue. Although the model-based fault detection theory has been well studied in the past decades, its applications are limited to large-scale industrial processes because it is difficult to build accurate models. Furthermore, motivated by the limitations of existing data-driven FD methods, novel canonical correlation analysis (CCA) and projection-based methods are proposed from the perspectives of process input and output data, less engineering effort and wide application scope. For performance evaluation of FD methods, a new index is also developed.

This thesis develops a systematic, data-based dynamic modeling framework for industrial processes in keeping with the slowness principle. Using said framework as a point of departure, it then proposes novel strategies for dealing with control monitoring and quality prediction problems in industrial production contexts. The thesis reveals the slowly varying nature of industrial production processes under feedback control, and integrates it with process data analytics to offer powerful prior knowledge that gives rise to statistical methods tailored to industrial data. It addresses several issues of immediate interest in industrial practice, including process monitoring, control performance assessment and diagnosis, monitoring system design, and product quality prediction. In particular, it proposes a holistic and pragmatic design framework for industrial monitoring systems, which delivers effective elimination of false alarms, as well as intelligent self-running by fully utilizing the information underlying the data. One of the strengths of this thesis is its integration of insights from statistics, machine learning, control theory and engineering to provide a new scheme for industrial process modeling in the era of big data.

"This book is a compilation of chapters on the application of state-of-the-art computational intelligence techniques from both predictive modeling and optimization, offering both soft computing approaches and machining processes"--