This book presents the evolution of the electro-discharge machining (EDM) process from conventional EDM to powder mixed EDM with emphases on biomedical applications. It discusses the theory behind each process and their applications in the field of biomedical research, and presents a brief background to various EDM processes, current research challenges, and detailed case studies of powder mixed EDM of various materials. It also includes a state-of-the-art review of the EDM process. Features: Focuses on biomedical implant and device manufacturing using commercialization of powder mixed electro-discharge machining (PM-EDM) technology Discusses surface modification of biomaterials through the PM-EDM process Reviews processing of the metallic biomaterials for biomedical applications Explores optimization of the process factors for achieving optimal responses using NSGA-II Includes comprehensive mechanism and application details of the PM-EDM process This book is aimed at graduate students and researchers in manufacturing, production, materials, and biomedical engineering.

This book presents the evolution of the electro-discharge machining (EDM) process from conventional EDM to powder mixed EDM with emphases on biomedical applications. It discusses the theory behind each process and their applications in the field of biomedical research, and presents a brief background to various EDM processes, current research challenges, and detailed case studies of powder mixed EDM of various materials. It also includes a state-of-the-art review of the EDM process. Features: Focuses on biomedical implant and device manufacturing using commercialization of powder mixed electro-discharge machining (PM-EDM) technology Discusses surface modification of biomaterials through the PM-EDM process Reviews processing of the metallic biomaterials for biomedical applications Explores optimization of the process factors for achieving optimal responses using NSGA-II Includes comprehensive mechanism and application details of the PM-EDM process This book is aimed at graduate students and researchers in manufacturing, production, materials, and biomedical engineering.

Electrical Discharge Machining (EDM) is one of the earliest and most widely used non-conventional machining processes. In recent years, the use of EDM has increased significantly in industries, mainly due to the extensive use of hard and difficult-to-cut materials, i.e. hardened steels, carbides, titanium alloys, nickel super alloys and so on. The EDM process is being used extensively for many important applications in die and mold, aerospace, automotive, micro-electronic and biomedical industries. As a result, extensive research has been carried out on various aspects of EDM. Taking those facts into consideration, this book aims to provide a comprehensive overview of the various types, technologies and applications of EDM. The book starts with chapters on the two major types of EDM: die-sinking EDM and wire-EDM. Subsequently, several EDM-based hybrid machining processes, such as: ultrasonically aided EDM, powder-mixed EDM, and simultanous micro-EDM/ECM have been discussed in detail. This book includes chapters on the detail of EDM surface and modeling and simulation of the EDM process. This book also contains chapters on the novel and innovative applications of EDM as well as machining of newer materials, such as: shape memory alloy, reaction-bonded silicon carbide, metal metrix composites, silicon based semiconductors, and non-conducting polymers. It is a useful resource for students and researchers who are planning to start their research on the area of EDM and related processes. It can also serve as a reference for students, academics, researchers, engineers, and working professionals in non-traditional manufacturing processes related industries.

Machining of Metal Matrix Composites provides the fundamentals and recent advances in the study of machining of metal matrix composites (MMCs). Each chapter is written by an international expert in this important field of research. Machining of Metal Matrix Composites gives the reader information on machining of MMCs with a special emphasis on aluminium matrix composites. Chapter 1 provides the mechanics and modelling of chip formation for traditional machining processes. Chapter 2 is dedicated to surface integrity when machining MMCs. Chapter 3 describes the machinability aspects of MMCs. Chapter 4 contains information on traditional machining processes and Chapter 5 is dedicated to the grinding of MMCs. Chapter 6 describes the dry cutting of MMCs with SiC particulate reinforcement. Finally, Chapter 7 is dedicated to computational methods and optimization in the machining of MMCs. Machining of Metal Matrix Composites can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals involved with MMC applications. It can also be used to teach modern manufacturing engineering or as a textbook for advanced undergraduate and postgraduate engineering courses in machining, manufacturing or materials.

Micro electrical discharge machining (micro-EDM) is a thermo-electric and contactless process most suited for micro-manufacturing and high-precision machining, especially when difficult-to-cut materials, such as super alloys, composites, and electro conductive ceramics, are processed. Many industrial domains exploit this technology to fabricate highly demanding components, such as high-aspect-ratio micro holes for fuel injectors, high-precision molds, and biomedical parts. Moreover, the continuous trend towards miniaturization and high precision functional components boosted the development of control strategies and optimization methodologies specifically suited to address the challenges in micro- and nano-scale fabrication. This Special Issue showcases 12 research papers and a review article focusing on novel methodological developments on several aspects of micro electrical discharge machining: machinability studies of hard materials (TiNi shape memory alloys, Si3N4-TiN ceramic composite, ZrB2-based ceramics reinforced with SiC fibers and whiskers, tungsten-cemented carbide, Ti-6Al-4V alloy, duplex stainless steel, and cubic boron nitride), process optimization adopting different dielectrics or electrodes, characterization of mechanical performance of processed surface, process analysis, and optimization via discharge pulse-type discrimination, hybrid processes, fabrication of molds for inflatable so���� microactuators, and implementation of low-cost desktop micro- EDM system.

This book provides the knowledge and insight into the fundamental aspects of Electric Discharge Machining (EDM) processes and various hybrid machining technologies derived to improve the machining efficiencies. Fundamental theory of material removal, recent research trends and future research directions have been covered in each chapter. After explaining EDM, Dry and Near-dry EDM processes, Electrochemical Spark Machining, Arc Machining processes, Electric Discharge Hybrid-Turning processes, Electrical Discharge Grinding, Electric Discharge Milling, and various assisted EDM processes have been discussed. Finally, modeling and simulation of hybrid machining processes are also included. The book reflects the recent developments and trends in electric discharge hybrid machining processes. It covers in detail the basics of EDM, various hybrid and assistive technologies in EDM. It includes the updated discussion on the significance of process parameters in various hybrid EDM processes. An overview of modelling and simulation of hybrid EDM process is provided. This book is aimed at Graduate students, researchers in manufacturing engineering, production engineering, and materials engineering.

In the present study, optimization of chromium powder mixed EDM parameters is studied during machining of H13 tool steel. Four input parameters of powder mixed EDM, namely peak current, pulse on time, duty cycle and powder concentration, are varied, each at three levels, to get the optimum responses. Material removal rate (MRR), Tool wear rate (TWR) and Surface Roughness (Ra) are considered as performance measures. Copper electrode of 16 mm is used as the tool. Response Surface Methodology is used to correlate input and output parameters. The variation of responses due to variation in input parameters has been studied and shown in the form of surface plots and contour plots.