Early and accurate fault detection and diagnosis for modern chemical plants can minimise downtime, increase the safety of plant operations, and reduce manufacturing costs. The process-monitoring techniques that have been most effective in practice are based on models constructed almost entirely from process data. The goal of the book is to present the theoretical background and practical techniques for data-driven process monitoring. Process-monitoring techniques presented include: Principal component analysis; Fisher discriminant analysis; Partial least squares; Canonical variate analysis. The text demonstrates the application of all of the data-driven process monitoring techniques to the Tennessee Eastman plant simulator - demonstrating the strengths and weaknesses of each approach in detail. This aids the reader in selecting the right method for his process application. Plant simulator and homework problems in which students apply the process-monitoring techniques to a nontrivial simulated process, and can compare their performance with that obtained in the case studies in the text are included. A number of additional homework problems encourage the reader to implement and obtain a deeper understanding of the techniques. The reader will obtain a background in data-driven techniques for fault detection and diagnosis, including the ability to implement the techniques and to know how to select the right technique for a particular application.

The Chemical Sciences Roundtable provides a forum for discussing chemically related issues affecting government, industry and government. The goal is to strengthen the chemical sciences by foster communication among all the important stakeholders. At a recent Roundtable meeting, information technology was identified as an issue of increasing importance to all sectors of the chemical enterprise. This book is the result of a workshop convened to explore this topic.

Computer techniques have made online measurements available at every sampling period in a chemical process. However, measurement errors are introduced that require suitable techniques for data reconciliation and improvements in accuracy. Reconciliation of process data and reliable monitoring are essential to decisions about possible system modifications (optimization and control procedures), analysis of equipment performance, design of the monitoring system itself, and general management planning. While the reconciliation of the process data has been studied for more than 20 years, there is no single source providing a unified approach to the area with instructions on implementation. Data Processing and Reconciliation for Chemical Process Operations is that source. Competitiveness on the world market as well as increasingly stringent environmental and product safety regulations have increased the need for the chemical industry to introduce such fast and low cost improvements in process operations. - Introduces the first unified approach to this important field - Bridges theory and practice through numerous worked examples and industrial case studies - Provides a highly readable account of all aspects of data classification and reconciliation - Presents the reader with material, problems, and directions for further study