This book emphasizes the underlying metallurgical principles of casting technology so that the students can develop a sound set of analytical skills helpful in the development of improved casting processes and products. Besides comprehensive coverage of the casting processes and elaborate discussion of properties of cast irons, cast steels, and cast non-ferrous alloys, the book also familiarizes the students with the most recent developments in binder systems, casting practices, solidification processing, metal filtration, metallurgy of cast alloys, alloy design, and energy and environment management. In the new edition, the author has tried to update the subject of Casting Technology and Cast Alloys within usual constraints of producing a students' textbook of convenient volume. The book is primarily designed for degree and diploma students pursuing courses in Metallurgical, Mechanical, and Production Engineering disciplines as well as for candidates studying for Associate Membership Examination (AMIIM, AMIE, and GRAD IIF). It would also benefit M.Tech/M.E. students specializing in foundry technology and allied disciplines. New to the Edition • Coverage of most recent research and industrial trial reports on metal melting, solidification, composite materials, etc. • Elaborate discussion of newer technologies in casting including Indian experience of trials with Cokeless Cupola, Composite Materials, 3-D Printing, etc. • Most recent developments in binder systems, casting practices, solidification processing, metal filtration, metallurgy of cast alloys, alloy design, and energy and environment management. Target Audience • Diploma/B.E./B.Tech. (Metallurgical, Mechanical, Production and Manufacturing Engineering) • M.Tech/M.E. (Foundry Technology and Allied Disciplines) • Professional Foundrymen and Engineers

The completely revised Second Edition of Metallurgy for the Non-Metallurgist provides a solid understanding of the basic principles and current practices of metallurgy. This major new edition is for anyone who uses, makes, buys or tests metal products. For both beginners and others seeking a basic refresher, the new Second Edition of the popular Metallurgy for the Non-Metallurgist gives an all-new modern view on the basic principles and practices of metallurgy. This new edition is extensively updated with broader coverage of topics, new and improved illustrations, and more explanation of basic concepts. Why are cast irons so suitable for casting? Do some nonferrous alloys respond to heat treatment like steels? Why is corrosion so pernicious? These are questions that can be answered in this updated reference with many new illustrations, examples, and descriptions of basic metallurgy.

Casting Aluminum Alloys, Second Edition, the follow up to the fall 2007 work on the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing, discusses findings from the past decade, including sections on new casting alloys, novel casting technologies, and new methods of alloys design. The book also includes other hot topics, such as the implementation of computational technologies for the calculation of phase equilibria and thermodynamic properties of alloys, the development of software for calculation of diffusion processes in aluminum alloys, computational modeling of solidification microstructure and texture evolution of multi-component aluminum materials. In addition to changes in computational predictive abilities, there is a review of novel casting aluminum alloy compositions and properties, as well as descriptions of new casting technologies and updates to coverage on the mechanical properties of aluminum casting alloys. - Presents a discussion of thermodynamic calculations used for assessing non-equilibrium solidifications of casting aluminum alloys - Expands coverage of mathematical models for alloy mechanical properties, helping facilitate the selection of the best prospective candidate for new alloy development - Contains a new section that describes the self-consistent evaluation of phase equilibria and thermodynamic properties of aluminum alloys

This is the key publication for professionals and students in the metallurgy and foundry field. Fully revised and expanded, Castings Second Edition covers the latest developments in the understanding of the role of the liquid metal in controlling the properties of cast materials, and indeed, of all metallic materials that have started in the cast form. Practising foundry engineers, designers, and students will find the revealing insights into the behaviour of castings essential in developing their inderstanding and practice. John Campbell OBE is a leading international figure in the castings industry, with over four decades of experience. He is the originator of the Cosworth Casting Process, the pre-eminent production process for automobile cylinder heads and blocks. He is also co-inventor of both the Baxi Casting Process (now owned by Alcoa) developed in the UK, and the newly emerging Alotech Casting Process in the USA. He is Professor of Casting Technology at the University of Birmingham, UK. - New edition of this internationally respected reference and textbook for engineers and students - Develops understanding of the concepts and practice of casting operations - Castings' is the key work on castings technology and process metallurgy, and an essential resource on contemporary developments and thinking on the new metallurgy of cast alloys - Revised and updated throughout, with new material on subjects including surface turbulence, the new theory of entrainment defects including folded film defects, plus the latest concepts of alloy theory

During the past two decades, higher processing temperatures, more efficient engines at higher temperatures, and the use of a vacuum environment have led to the development of a number of important processing, fabrication, and industrial techniques, resulting in new material forms including: matrix composites, nano- and functionally graded structures, plastics, smart piezoelectric materials, shape memory alloys, intermetallics, ceramics, and fullerenes. The second edition of this encyclopedia covers the new materials that have been invented or modified in recent years and updates information on basic materials as well. Encyclopedia of Materials, Parts, and Finishes, Second Edition brings together in one concise volume the most up-to-date information on materials, forms and parts, finishes, and processes utilized in the industry. There is not a handbook currently on the market that incorporates as much materials information in one volume. The coverage of materials usage extends from the breadth of military and aerospace materials to commercial (aircraft, automotive, electronics) and basic materials (wood, rubber, etc.). Each entry provides thorough, straightforward definitions along with examples of corresponding materials, parts, or finishes. Like its predecessor, this encyclopedia will be an invaluable reference that belongs on the desk of every materials scientist and engineer.

Casting Aluminum Alloys summarizes research conducted at Moscow Institute of Steel and Alloy during many decades in part together with Alcoa Inc. The research covered areas of the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing. - Emphasis on interconnection among phase equilibria, thermodynamics and microstructure of alloys - Systematic overview of all phase diagrams with Al that are important for the development of casting aluminium alloys - Diagrams ("processing windows") of important technological properties such as castability, molten metal fluidity, tendency to hot pre-solidification cracking, porosity - Mathematical models for alloy mechanical properties facilitating the down-selection of best prospect candidates for new alloy development - New principles of design of eutectic casting aluminium alloys - Examples of successful novel casting alloy development, including alloys for high-strength applications, alloys with transition metals, and novel alloys utilizing aluminium scrap

Despite the increased understanding we now have of materials and their properties, selecting materials for a given application remains a daunting, non-trivial task. The volume of data, inadequacies in the data, and the tens of thousands of materials to choose from can overwhelm the would-be user. The Materials Selector addresses all the problems faced by materials scientists and engineers. In its three volumes you will find the properties, performance, and processability of metals, plastics, carbon and graphite, glasses, ceramics, polymerics, and composites. The characteristics and comparative economics of the manufacturing routes that convert these materials into engineering components.