Hailed as a groundbreaking and important textbook upon its initial publication, the latest iteration of Product Design for Manufacture and Assembly does not rest on those laurels. In addition to the expected updating of data in all chapters, this third edition has been revised to provide a top-notch textbook for university-level courses in product design and manufacturing design. The authors have added a comprehensive set of problems and student assignments to each chapter, making the new edition substantially more useful. See what’s in the Third Edition: Updated case studies on the application of DFMA techniques Extended versions of the classification schemes of the features of products that influence the difficulty of handling and insertion for manual, high-speed automatic, and robot assembly Discussions of changes in the industry such as increased emphasis on the use of surface mount devices New data on basic manufacturing processes Coverage of powder injection molding Recognized as international experts on the re-engineering of electro-mechanical products, the methods and guidelines developed by Boothroyd, Dewhurst, and Knight have been documented to provide significant savings in the product development process. Often attributed with creating a revolution in product design, the authors have been working in product design manufacture and assembly for more than 25 years. Based on theory yet highly practical, their text defines the factors that influence the ease of assembly and manufacture of products for a wide range of the basic processes used in industry. It demonstrates how to develop competitive products that are simpler in configuration and easier to manufacture with reduced overall costs.

Addressing design for automated and manual assembly processes, Assembly Automation and Product Design, Second Edition examines assembly automation in parallel with product design. The author enumerates the components, processes, performance, and comparative economics of several types of automatic assembly systems. He provides information on equipme

In order to compete in the current commercial environment companies must produce greater product variety, at lower cost, all within a reduced product life cycle. To achieve this, a concurrent engineering philosophy is often adopted. In many cases the main realization of this is Design for Manufacture and Assembly (DFM/A). There is a need for in-depth study of the architectures for DFM/A systems in order that the latest software and knowledge-based techniques may be used to deliver the DFM/A systems of tomorrow. This architecture must be based upon complete understanding of the issues involved in integrating the design and manufacturing domains. This book provides a comprehensive view of the capabilities of advanced DFM/A systems based on a common architecture.

Efficient assembly line design is a problem of considerable industrial importance. Assembly Line Design will be bought by technical personnel working in design, planning and production departments in industry as well as managers in industry who want to learn more about concurrent engineering. This book will also be purchased by researchers and postgraduate students in mechanical, manufacturing or micro-engineering.

This book attempts to treat line design and its related subjects in a cohesive manner, with an emphasis on design applications. It discusses general guidelines for setting up assumptions and determining line performance parameters, based on empirical data from literature reports.

This second monograph in the Mechanical Design Engineering Series deals with the subject of Design for Assembly. It consists of five chapters whose content descriptions follow. Chapter-1 deals with the importance of DFA, an operational definition of assembly, part characterization, reasons for separate parts and creating a apart sequence diagram. Chapter-2 presents and discusses with examples generally accepted DFA product development guidelines. These include: providing a base for assembly, layering and stacking, using multi-functional parts, accommodating for errors, reducing fasteners, limiting flexible items and minimizing part count. Chapter-3 discusses the design of parts to facilitate their feeding and insertion. Topics include the avoidance of tangling, overlapping and nesting, the role of gravity, the value of geometric symmetry and the use of asymmetry. Chapter-4 presents a four-step process for applying DFA principles to the improvement of existing products. A number of examples of the process application are included and discussed in detail. Chapter-5 introduces a technique that numerically quantifies the ease of assembly based on the feeding, insertion and fastening of parts. It is used to quantitatively compare the degree of improvement that DFA can make in a number of product examples.

Presents a new design strategy on a concentric design process. The assembly is parallel and simultaneously developed with the analysis and the possible redesign of the product and the assembly process. Several new design models and tools are explained and illustrated. The modular approach of the book allows the reader to navigate through the stages of the design process.