While residual stress can be a problem in many industries and lead to early failure of component, it can also be introduced deliberately to improve lifetimes. Knowledge of the residual stress state in a component can be critical for quality control of surface engineering processes or vital to performing an accurate assessment of component life unde

Structural analysis is becoming increasingly important for the design of novel, advanced engineering materials, components and assemblies. By using the neutrons and synchrotron radiation, information about the micro- and nanostructure of materials can be obtained non-destructively and with high spatial reolution, both in the near-surface region an also in the bulk of samples and components. Besides its coverage of synchrotron and neutron sources, materials and material processes, measuring techniques, and applications, this ready reference both important method types: diffraction and tomography. Following an introduction, a general section leads on to methods, while further sections are devoted to emerging methods an industrial applications. In this way, the text provides new users of large-scale facilities with easy access to an understanding of both the methods and opportunities offered by different sources and instruments.

Retaining its proven concept, the second edition of this ready reference specifically addresses the need of materials engineers for reliable, detailed information on modern material characterization methods. As such, it provides a systematic overview of the increasingly important field of characterization of engineering materials with the help of neutrons and synchrotron radiation. The first part introduces readers to the fundamentals of structure-property relationships in materials and the radiation sources suitable for materials characterization. The second part then focuses on such characterization techniques as diffraction and scattering methods, as well as direct imaging and tomography. The third part presents new and emerging methods of materials characterization in the field of 3D characterization techniques like three-dimensional X-ray diffraction microscopy. The fourth and final part is a collection of examples that demonstrate the application of the methods introduced in the first parts to problems in materials science. With thoroughly revised and updated chapters and now containing about 20% new material, this is the must-have, in-depth resource on this highly relevant topic.

An introductory and intermediate level handbook written in pragmatic style to explain residual stresses and to provide straightforward guidance about practical measurement methods. Residual stresses play major roles in engineering structures, with highly beneficial effects when designed well, and catastrophic effects when ignored. With ever-increasing concern for product performance and reliability, there is an urgent need for a renewed assessment of traditional and modern measurement techniques. Success critically depends on being able to make the most practical and effective choice of measurement method for a given application. Practical Residual Stress Measurement Methods provides the reader with the information needed to understand key residual stress concepts and to make informed technical decisions about optimal choice of measurement technique. Each chapter, written by invited specialists, follows a focused and pragmatic format, with subsections describing the measurement principle, residual stress evaluation, practical measurement procedures, example applications, references and further reading. The chapter authors represent both international academia and industry. Each of them brings to their writing substantial hands-on experience and expertise in their chosen field. Fully illustrated throughout, the book provides a much-needed practical approach to residual stress measurements. The material presented is essential reading for industrial practitioners, academic researchers and interested students. Key features: • Presents an overview of the principal residual stress measurement methods, both destructive and non-destructive, with coverage of new techniques and modern enhancements of established techniques • Includes stand-alone chapters, each with its own figures, tables and list of references, and written by an invited team of international specialists

This book is devoted to non-destructive materials characterization (NDMC) using different non-destructive evaluation techniques. It presents theoretical basis, physical understanding, and technological developments in the field of NDMC with suitable examples for engineering and materials science applications. It is written for engineers and researchers in R&D, design, production, quality assurance, and non-destructive testing and evaluation. The relevance of NDMC is to achieve higher reliability, safety, and productivity for monitoring production processes and also for in-service inspections for detection of degradations, which are often precursors of macro-defects and failure of components. Ultrasonic, magnetic, electromagnetic and X-rays based NDMC techniques are discussed in detail with brief discussions on electron and positron based techniques.

Over the past 25 years the field of neutron diffraction for residual stress characterization has grown tremendously, and has matured from the stage of trial demonstrations to provide a practical tool with widespread applications in materials science and engineering. While the literature on the subject has grown commensurately, it has also remained

Residual stresses are considered critical to quality in conventional manufacturing strategies. This is where the DFG’s Priority Programme 2013 comes in, looking instead at the opportunities and possibilities for improving the properties of components by targeted use of residual stresses. In the years 2017 to 2023, research teams from all over Germany were able to prove the stability, controllability and usefulness of residual stresses in flat and solid forming manufacturing processes of metallic components. In addition, the cross-project working groups achieved many insights into the fundamental understanding, simulation and, in particular, industry-oriented measurement of residual stresses. The extensive results of these six years of research activities are presented in this final report.