Furnaces sit at the core of all branches of manufacture and industry, so it is vital that these are designed and operated safely and effi-ciently. This reference provides all of the furnace theory needed to ensure that this can be executed successfully on an industrial scale. Industrial and Process Furnaces: Principles, 2nd Edition provides comprehensive coverage of all aspects of furnace operation and design, including topics essential for process engineers and operators to better understand furnaces. This includes: the combustion process and its control, furnace fuels, efficiency, burner design and selection, aerodynamics, heat release profiles, furnace atmosphere, safety and emissions. These elements and more are brought together to illustrate how to achieve optimum design and operation, with real-world case studies to showcase their application. - Up-to-date and comprehensive reference encompassing not only best practice of operation but the essential elements of furnace theory and design, essential to anyone working with furnaces, ovens and combustion-based systems. - More case studies, more worked examples. - New material in this second edition includes further application of Computational Fluid Dynamics (CFD), with additional content on flames and burners, costs, efficiencies and future trends.

Carbon intensive industries are at a crossroads. Long-term manufacturing plans using pyrometallurgical processes all include decarbonization levers: we must solve the problem of fossil-based reduction and fossil-based power generation processes for metals production. This collection explores innovative and diverse strategies for the enablement of low carbon industries in the high-temperature metals and materials processing fields. In particular, the following processes are investigated: · Electrolysis and electrification of metallurgical processes · High-temperature electrolytic routes for metal and alloy production · Use of hydrogen and other alternative non-carbonaceous reducing agents · Biofuels and other non-fossil reagents for metallurgical applications · Direct and indirect use of solar energy in high-temperature processing · Energy efficiency and waste heat recovery concepts applied to pyrometallurgical operations

Industrial and Process Furnaces provides a comprehensive reference to all aspects of furnace operation and design, with coverage of key topics that plant and process engineers and operators need to understand, including the combustion process and its control, furnace fuels, efficiency, burner design and selection, aerodynamics, heat release profiles, furnace atmosphere, safety and emissions. * Helps to understand complex heat and mass transfer and combustion problems* Outlines the key elements of furnace theory for optimum design* Shows how to achieve best possible furnace operation* Practical, stepped approach breaks topics down to their constituent parts for clarity and easier solution * Practical examples further assist in the analysis of real-world problemsDeveloped by authors with experience of a wide range of industrial applications, this book is written for chemical and process engineers, mechanical, design and combustion engineers and students. It is ideal for both task-based problem solving and more detailed analysis work. - Up-to-date and comprehensive reference covering not only the principles of best practice operation but also the essential elements of furnace theory and design that are essential for engineers and all practitioners who use or work with furnaces, ovens and combustion based systems - Invaluable coverage of all key process furnace applications; an ideal resource for chemical and process, mechanical, design and combustion engineers and students for both task based problem solving and more detailed analysis work - Takes a holistic, stepped approach to complex heat and mass transfer and combustion problems, breaking topics down to their constituent parts for easy understanding and solution - Case studies and practical examples further assist in the application of complex analysis to real-world problems - Unlike other books written specifically on combustion or furnace operation, this book covers all aspects of furnace and combustion operation, including the combustion process and its control, furnace fuels, efficiency, burner design and selection, aerodynamics, heat release profiles, furnace atmosphere ad emissions, and brings all these elements together to show how to achieve optimum design and operation - Practical chapters on fuel handling, furnace control, emissions control and regulations, construction and maintenance practice ensure that this book provides the most comprehensive single reference on Industrial Furnaces available