This is the first book to provide a comprehensive coverage of new developments in geometric dimensional tolerancing and statistical tolerancing, and to focus on the use of these techniques in a CAD/CAM/CMM environment. The authors explore and explain tolerancing from its history and fundamentals to state-of-the-art techniques. They also describe specialized applications of tolerancing in particular industries, inclduing automobiles, electronics and aerospace.

Written by one of the foremost authorities in the field, Mechanical Tolerance Stackup and Analysis presents proven and easy-to-use methods for determining whether selected dimensioning and tolerancing schemes will yield functional parts and assemblies and the most practical procedure to communicate the results. Using a variety of examples and real-

Geometric dimensioning and tolerancing (GD&T) has become accepted around the world as the international symbolic language that allows engineers and machinists to use engineering drawings to communicate from the design stage through manufacturing and inspection. Its advantages are uniformity in design practice, ensured interchangeability, consistent interpretation, and maximum tolerance allocation. With GD&T, design requirements can be specified explicitly and the latest gaging techniques can be accommodated, contributing to higher productivity and less rework and scrap. Deductively organized, this book is a complete on-the-job reference that provides a thorough understanding to the complex ASME Y14.5M-1994 Dimensioning and Tolerancing standard. Uses a building-block approach with examples (some dimensioned and toleranced in inches and some in millimeters) to illustrate each concept. Reinforces the explanations with end-of-chapter self evaluation exercises (the answers to all questions and problems are contained in the back of the book). Includes over one hundred drawings that illustrate concepts under discussion. Provides the information needed to become conversant in the techniques of GD&T and how to smoothly integrate this knowledge into engineering design and modern inspection systems.

Fixtures--the component or assembly that holds a part undergoing machining--must be designed to fit the shape of that part and the type of machining being done. This book discusses the fundamentals of Computer-Aided Fixture Design (CAFD) techniques and covers fixture planning, fixture design (both modular and dedicated fixtures), fixture design verifications, and the overall integration with CAD/CAM. The book shows how CAFD may lead to a significant reduction of product and process development time and production cost, and how CAFD can increase quality assurance through simulation and science-based technical specification and cost estimation in business quoting, especially in current supplier-based manufacturing. It also provides case study examples. - This book provides a total solution of CAFD, including planning, design, and design verification - Practical and comprehensive theoretical analysis of fixturing from real industrial application projects - Introduces the integration of fixture design and analysis with CAD/CAM so that detailed geometric information can be processed and complex fixture designs can be designed and analyzed

The importance of proper geometric dimensioning and tolerancing as a means of expressing the designer's functional intent and controlling the inevitable geometric and dimensional variations of mechanical parts and assemblies, is becoming well recognized. The research efforts and innovations in the field of tolerancing design, the development of supporting tools, techniques and algorithms, and the significant advances in computing software and hardware all have contributed to its recognition as a viable area of serious scholarly contributions. The field of tolerancing design is successfully making the transition to maturity where deeper insights and sound theories are being developed to offer explanations, and reliable implementations are introduced to provide solutions. Machine designers realized very early that manufacturing processes do not produce the nominal dimensions of designed parts. The notion of associating a lower and an upper limit, referred to as tolerances, with each dimen sion was introduced. Tolerances were specified to ensure the proper function of mating features. Fits of mating features included clearances, location fits, and interference fits, with various sub-grades in each category assigned a tolerance value depending on the nominal size of the mating features. During the inspection process, a part is rejected if a dimension fell outside the specified range. As the accuracy requirements in assemblies became tighter, designers had to consider other critical dimensions and allocate tolerances to them in order to ensure the assembly's functionality.

Use Tolerance Analysis Techniques to Avoid Design, Quality, and Manufacturing Problems Before They Happen Often overlooked and misunderstood, tolerance analysis is a critical part of improving products and their design processes. Because all manufactured products are subject to variation, it is crucial that designers predict and understand how thes

Use Tolerance Analysis Techniques to Avoid Design, Quality, and Manufacturing Problems Before They Happen Often overlooked and misunderstood, tolerance analysis is a critical part of improving products and their design processes. Because all manufactured products are subject to variation, it is crucial that designers predict and understand how these changes can affect form, fit, and function of parts and assemblies—and then communicate their findings effectively. Written by one of the developers of ASME Y14.5 and other geometric dimension and tolerancing (GD&T) standards, Mechanical Tolerance Stackup and Analysis, Second Edition offers an overview of techniques used to assess and convey the cumulative effects of variation on the geometric relationship between part and assembly features. The book focuses on some key components: it explains often misunderstood sources of variation and how they contribute to this deviation in assembled products, as well as how to model that variation in a useful manner. New to the Second Edition: Explores ISO and ASME GD&T standards—including their similarities and differences Covers new concepts and content found in ASME Y14.5-2009 standard Introduces six-sigma quality and tolerance analysis concepts Revamps figures throughout The book includes step-by-step procedures for solving tolerance analysis problems on products defined with traditional plus/minus tolerancing and GD&T. This helps readers understand potential variations, set up the problem, achieve the desired solution, and clearly communicate the results. With added application examples and features, this comprehensive volume will help design engineers enhance product development and safety, ensuring that parts and assemblies carry out their intended functions. It will also help manufacturing, inspection, assembly, and service personnel troubleshoot designs, verify that in-process steps meet objectives, and find ways to improve performance and reduce costs.