The adoption of metallic additive manufacturing (AM) for heat exchangers offers significant thermal management benefits that range from optimized heat energy transfer to supporting integrated designs that can reduce weight, size, and component numbers. The benefits offered by utilizing AM for heat exchangers transcend industries and have relevance within the aerospace and automotive industries, where new mobility requirements result in the need for efficient energy systems, increasingly efficient component design, and higher temperatures. Additive Manufacturing of Thermal Management Components in Mobility Applications examines the critical unsettled issues, such as lack of understanding regarding metal AM material performance in high-temperature applications and the absence of significant standardization that goes beyond the material grades, printing process parameters, and characterization processes for performance reliability. The report also delves into design, regulation, and certification. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2024004

Now that metal additive manufacturing (MAM), also known as “metal 3D printing,” has seen its first successful implementations across the mobility industry, the question is whether it will continue to grow beyond these initial applications or remain a niche manufacturing process. Moving to broader applications will require overcoming several barriers, namely cost and rate, size, and criticality limitations. Recent progress in MAM indicates that these barriers are beginning to come down, pointing to continued growth in applications for MAM through the end of the decade and beyond. Metal Additive Manufacturing in the Mobility Industry: Looking into 2033 discusses the obstacles to future MAM growth, how they can be conquered, and what its role in the mobility industry will look like in 2033. Click here to access The Mobility Frontier: Metals, Polymers, or Composites Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2023022

With the increased use of devices requiring the Internet of Things (IoT) to enable “New Mobility,” the demand for satellite-enabled IoT is growing steadily, owing to the extensive coverage provided by satellites (over existing ground-based infrastructure). Satellite-based IoT provides precise and real-time vehicle location and tracking services, large-scale geographical vehicle and/or infrastructure monitoring, and increased coverage for remote locations where it may not be possible to install ground-based solutions. The Application of Satellite-based Internet of Things for New Mobility discusses satellite-based IoT topics that still need addressing, which can be broadly classifieds into two areas: (1) affordable technology and (2) network connectivity and data management. While recent innovations are driving down the cost of satellite-based IoT, it remains relatively expensive, and widespread adoption is still not as high as terrestrial, ground-based systems. Security concerns over data and privacy also create significant barriers to entry and need to be addressed along with issues such as intermittent connectivity, latency and bandwidth limitations, and data storage and processing restrictions. Click here to access the full SAE EDGETM Research Report portfolio. https://doi.org/10.4271/EPR2024001

Handbook of Thermal Management Systems: e-Mobility and Other Energy Applications is a comprehensive reference on the thermal management of key renewable energy sources and other electronic components. With an emphasis on practical applications, the book addresses thermal management systems of batteries, fuel cells, solar panels, electric motors, as well as a range of other electronic devices that are crucial for the development of sustainable transport systems. Chapters provide a basic understanding of the thermodynamics behind the development of a thermal management system, update on Batteries, Fuel Cells, Solar Panels, and Other Electronics, provide a detailed description of components, and discuss fundamentals. Dedicated chapters then systematically examine the heating, cooling, and phase changes of each system, supported by numerical analyses, simulations and experimental data. These chapters include discussion of the latest technologies and methods and practical guidance on their application in real-world system-level projects, as well as case studies from engineering systems that are currently in operation. Finally, next-generation technologies and methods are discussed and considered. Presents a comprehensive overview of thermal management systems for modern electronic technologies related to energy production, storage and sustainable transportation Addresses the main bottlenecks in the technology development for future green and sustainable transportation systems Focuses on the practical aspects and implementation of thermal management systems through industrial case studies, real-world examples, and solutions to key problems

This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

This book contains the papers presented at the IMechE and SAE International, Vehicle Thermal Management Systems Conference (VTMS10), held at the Heritage Motor Centre, Gaydon, Warwickshire, 15-19th May 2011. VTMS10 is an international conference organised by the Automobile Division and the Combustion Engines and Fuels Group of the IMechE and SAE International. The event is aimed at anyone involved with vehicle heat transfer, members of the OEM, tier one suppliers, component and software suppliers, consultants, and academics interested in all areas of thermal energy management in vehicles. This vibrant conference, the tenth VTMS, addresses the latest analytical and development tools and techniques, with sessions on: alternative powertrain, emissions, engines, heat exchange/manufacture, heating, A/C, comfort, underhood, and external/internal component flows. It covers the latest in research and technological advances in the field of heat transfer, energy management, comfort and the efficient management of all thermal systems within the vehicle. - Aimed at anyone working in or involved with vehicle heat transfer - Covers research and technological advances in heat transfer, energy management, comfort and efficient management of thermal systems within the vehicle

This Handbook is the ultimate definitive guide that covers key fundamentals and advanced applications for Additive Manufacturing. The Handbook has been structured into seven sections, comprising of a thorough Introduction to Additive Manufacturing; Design and Data; Processes; Materials; Post-processing, Testing and Inspection; Education and Training; and Applications and Case Study Examples. The general principles and functional relationships are described in each chapter and supplemented with industry use cases. The aim of this book is to help designers, engineers and manufacturers understand the state-of-the-art developments in the field of Additive Manufacturing. Although this book is primarily aimed at students and educators, it will appeal to researchers and industrial professionals working with technology users, machine or component manufacturers to help them make better decisions in the implementation of Additive Manufacturing and its applications.