Theoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.

Additive Manufacturing explains the background theory, working principles, technical specifications, and latest developments in a wide range of additive manufacturing techniques. Topics addressed include treatments of manufactured parts, surface characterization, and the effects of surface treatments on mechanical behavior. Many different perspectives are covered, including design aspects, technologies, materials and sustainability. Experts in both academia and industry contribute to this comprehensive guide, combining theoretical developments with practical improvements from R&D. This unique guide allows readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This book is part of a four-volume set entitled Handbooks in Advanced Manufacturing. Other titles in the set include Advanced Machining and Finishing, Advanced Welding and Deformation, and Sustainable Manufacturing Processes. - Provides theory, operational parameters, and latest developments in 20 different additive manufacturing processes - Includes contributions from experts in industry and academia with a wide range of disciplinary backgrounds, providing a comprehensive survey of this diverse and influential subject - Includes case studies of innovative additive manufacturing practices from industry

Design for Additive Manufacturing is a complete guide to design tools for the manufacturing requirements of AM and how they can enable the optimization of process and product parameters for the reduction of manufacturing costs and effort. This timely synopsis of state-of-the-art design tools for AM brings the reader right up-to-date on the latest methods from both academia and industry. Tools for both metallic and polymeric AM technologies are presented and critically reviewed, along with their manufacturing attributes. Commercial applications of AM are also explained with case studies from a range of industries, thus demonstrating best-practice in AM design. - Covers all the commonly used tools for designing for additive manufacturing, as well as descriptions of important emerging technologies - Provides systematic methods for optimizing AM process selection for specific production requirement - Addresses design tools for both metallic and polymeric AM technologies - Includes commercially relevant case studies that showcase best-practice in AM design, including the biomedical, aerospace, defense and automotive sectors

There is a growing need for manufacturing optimization all over the world. The immense market of Additive Manufacturing (AM) technologies dictates a need for a book that will provide knowledge of the various aspects of AM for anyone interested in learning about this fast-growing topic. This book disseminates knowledge of AM amongst scholars at graduate level, post graduate level, doctoral level, as well as industry personnel. The objective is to offer a state-of-the-art book which covers all aspects of AM and incorporates all information regarding trends, historical developments, classifications, materials, tooling, software issues, dynamic design, principles, limitations, and communication interfaces in a one-stop resource. Features: Breaks down systematic coverage of various aspects of AM within four distinct sections Contains details of various AM techniques based on ASTM guidelines Discusses many AM applications with suitable illustrations Includes recent trends in the field of AM Covers engineering materials utilized as raw materials in AM Compares AM techniques with different traditional manufacturing methods

The use of additive manufacturing for the direct production of finished products is becoming increasingly important. The method not only reduces the demands on industrial infrastructure, but also opens up new perspectives in terms of decentralized production and customer inclusive individualized production (customization, cyberproduction). Oriented towards the practitioner, in this book the basics of additive manufacturing are presented and the properties and special aspects of industrially available machines are discussed. From the generation of data to the forming method, the complete process chain is shown in a practical light. In particular, the following additive manufacturing technologies are discussed: - Polymerization (e.g., stereolithography) - Sintering and melting (e.g., laser sintering) - Layer laminate method (e.g., laminated object manufacturing, LOM) - Extrusion (e.g., fused deposition modeling, FDM) - 3D printing Applications for the production of models and prototypes (rapid prototyping), tools, tool inserts, and forms (rapid tooling) as well as end products (rapid manufacturing) are covered in detailed chapters with examples. Questions of efficiency are discussed from a strategic point of view, and also from an operational perspective.

This book provides the latest technical information on sustainable materials that are feedstocks for additive manufacturing (AM). Topics covered include an up-to-date and extensive overview of raw materials, their chemistry, and functional properties of their commercial versions; a description of the relevant AM processes, products, applications, advantages, and limitations; prices and market data; and a forecast of sustainable materials used in AM, their properties, and applications in the near future. Data included are relative to current commercial products and are presented in easy-to-read tables and charts. Features Highlights up-to-date information and data of actual commercial materials Offers a broad survey of state-of the-art information Forecasts future materials, applications, and areas of R&D Contains simple language, explains technical terms, and minimizes technical lingo Includes over 200 tables, nearly 200 figures, and more than 1,700 references to technical publications, mostly very recent Handbook of Sustainable Polymers for Additive Manufacturing appeals to a diverse audience of students and academic, technical, and business professionals in the fields of materials science and mechanical, chemical, and manufacturing engineering.

This book provides a wealth of practical guidance on how to design parts to gain the maximum benefit from what additive manufacturing (AM) can offer. It begins by describing the main AM technologies and their respective advantages and disadvantages. It then examines strategic considerations in the context of designing for additive manufacturing (DfAM), such as designing to avoid anisotropy, designing to minimize print time, and post-processing, before discussing the economics of AM. The following chapters dive deeper into computational tools for design analysis and the optimization of AM parts, part consolidation, and tooling applications. They are followed by an in-depth chapter on designing for polymer AM and applicable design guidelines, and a chapter on designing for metal AM and its corresponding design guidelines. These chapters also address health and safety, certification and quality aspects. A dedicated chapter covers the multiple post-processing methods for AM, offering the reader practical guidance on how to get their parts from the AM machine into a shape that is ready to use. The book’s final chapter outlines future applications of AM. The main benefit of the book is its highly practical approach: it provides directly applicable, “hands-on” information and insights to help readers adopt AM in their industry