A Study of Nanofilled Silicone Dielectrics for Outdoor Insulation

A Study of Nanofilled Silicone Dielectrics for Outdoor Insulation
Title A Study of Nanofilled Silicone Dielectrics for Outdoor Insulation PDF eBook
Author Isaias Ramirez Vazquez
Publisher
Pages 141
Release 2009
Genre
ISBN

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Polymeric insulators are now a common replacement for conventional porcelain and glass string insulators on overhead distribution and transmission lines. The use of this mature technology represents many advantages to the utilities; however, in polluted environments and those with high moisture levels in the environment, electrical discharges will develop on the surface of the insulation. In the long term, electrical discharges cause degradation of the polymer insulation in the form of electrical tracking and material erosion, and both are detrimental to the life of the insulation. Inorganic fillers are added to polymer materials to make the insulation more resistant to discharges, and at the same time, to lower the cost of the insulation. However, there is a limit to the amount of filler that can be added as the processability of the polymer compound becomes extremely difficult and expensive. Microfillers are extensively used to modify the physical properties of the polymeric matrix, and the properties of these composites are well known. On the other hand, nanofillers are being used in some insulating composites for reinforcement of mechanical properties; their electrical characteristics have shown inconsistency in the literature, and this is attributable to the non-uniformity of the filler dispersion. Most researchers agree that particle dispersion is critical in the development of nanocomposites for electrical insulation applications. If the nanoparticles are well dispersed, the electrical properties of these materials will be significantly improved. The main problem in using nanofillers is that the nanoparticles agglomerate easily because of their high surface energy, such that conventional mixing techniques are unable to break apart the nanoparticle aggregates. A secondary problem is the incompatibility of the hydrophobic polymer with the hydrophilic nanoparticles which results in poor interfacial interactions. In this thesis, the reinforcement of a silicone rubber matrix is successfully accomplished with the combination of microfiller, nanofiller, and a commercial surfactant. To improve particle dispersion, several techniques are available apart from mixing. This includes surface modification of the nanoparticles by chemical and physical methods by using surfactants. While surfactants are commonly applied to liquids, their use to disperse nanoparticles in compositions forming solid dielectric materials has not yet been reported. The findings in this thesis have shown that Triton X-100, a common surfactant, significantly aids in the dispersion of nanosilica and nanoalumina in silicone rubber. The main advantage of the surfactant is that it lowers the surface energy and the interfacial tension of the nanoparticles. This reduces agglomeration and facilitates the separation of the particles during mixing, thereby allowing improved dispersion of the nanofillers, as observed through Scanning Electron Microscopy (SEM). However, also shown in the thesis is that Triton X-100 cannot interact efficiently with all types of nanofillers. A high concentration of surfactant can also compromise the adsorption of the matrix polymer chains on the filler particles, so it is necessary to establish a balance between matrix adsorption and the dispersion of the particles. Mechanical properties such as the tensile strength, elongation at break, and hardness may also suffer from the use of excess surfactant. In addition, excess surfactant can lead to surface wetting properties different from composites containing none. Better wetting due to the migration of excess surfactant to the surface of the silicone may favour arcing in a wet environment. The current investigation shows that for a specific filler and concentration, an optimal concentration of surfactant provides good erosion resistance without adversely affecting the mechanical characteristics of the nanocomposite. Stress-strain and hardness measurements are done to investigate the surfactant's effect on the mechanical properties of the composites. The effect of the surfactant on the surface of the composites is analyzed with static contact angle measurements. The heat resistance of nanofilled silicone rubber is explored using an infrared laser simulating the heat developed by dry-band arcing. Also, several industry standard test methods such as salt fog and inclined plane tests are used to evaluate the erosion resistance of the filled composites. The results of all three tests confirm that the combination of microfiller and nanofiller with surfactant results in composites with improved erosion resistance to dry band arcing, with the exception of the case where calcinated filler is used in the formulation. In this thesis, the thermal conductivity is measured using a standard ASTM method and calculated using several theoretical, semi-theoretical, and empirical models. A thermal model developed in COMSOL Multiphysics and solved using a finite element method (FEM) shows a temperature distribution in the modelled nanocomposites which is comparable to the temperature distribution measured with an infrared camera under laser heating. In addition, this investigation aims to define the mechanism by which the nanofillers improve the heat and erosion resistance of the silicone composites. In order to understand this mechanism, nano fumed silica, nano natural silica, and nano alumina are used in a silicone rubber (SiR) matrix in order to study the thermally decomposed silicone and the residual char that is formed during laser ablation tests. The white residue remaining after laser ablation on the surface of composites with fumed silica, natural silica, and alumina is analyzed in a number of ways. Scanning Electron Microscopy, Energy Dispersive X-ray analysis (EDAX), and X-ray diffraction (XRD) techniques are used to analyze the thermally decomposed silicone residue after laser heating indicating that the protective mechanism of the three analyzed nanofillers - fumed silica, natural silica, and alumina - appears to be the same. The formation of a continuous layer on the surface behaves as a thermal insulator protecting the material underneath from further decomposition.

Handbook of Nanomaterials for Industrial Applications

Handbook of Nanomaterials for Industrial Applications
Title Handbook of Nanomaterials for Industrial Applications PDF eBook
Author Chaudhery Mustansar Hussain
Publisher Elsevier
Pages 1143
Release 2018-07-19
Genre Science
ISBN 012813352X

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Handbook of Nanomaterials for Industrial Applications explores the use of novel nanomaterials in the industrial arena. The book covers nanomaterials and the techniques that can play vital roles in many industrial procedures, such as increasing sensitivity, magnifying precision and improving production limits. In addition, the book stresses that these approaches tend to provide green, sustainable solutions for industrial developments. Finally, the legal, economical and toxicity aspects of nanomaterials are covered in detail, making this is a comprehensive, important resource for anyone wanting to learn more about how nanomaterials are changing the way we create products in modern industry. - Demonstrates how cutting-edge developments in nanomaterials translate into real-world innovations in a range of industry sectors - Explores how using nanomaterials can help engineers to create innovative consumer products - Discusses the legal, economical and toxicity issues arising from the industrial applications of nanomaterials

Tailoring of Nanocomposite Dielectrics

Tailoring of Nanocomposite Dielectrics
Title Tailoring of Nanocomposite Dielectrics PDF eBook
Author Toshikatsu Tanaka
Publisher CRC Press
Pages 441
Release 2016-11-03
Genre Science
ISBN 1351782290

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This book illustrates interfacial properties, preparation, characterization, devices, and applications from the standpoint of nano-interfacial tailoring. Since the primary focus of the book is on the use of nanocomposite dielectrics in electrical applications, chapters are devoted to directly relevant topics, such as surface and bulk breakdown processes. However, the mechanisms that underpin such behavior are not unique. Therefore, the book also addresses related topics that range from the chemistry of polymer and nanocomposite degradation to the simulation of charge transport dynamics in disordered materials, thereby presenting a multi- and interdisciplinary approach to the area. It will serve as a practical handbook or graduate textbook and is supplemented by ample number of illustrations, case studies, practical examples, and historical perspectives.

Dielectric Polymer Nanocomposites

Dielectric Polymer Nanocomposites
Title Dielectric Polymer Nanocomposites PDF eBook
Author J. Keith Nelson
Publisher Springer Science & Business Media
Pages 374
Release 2009-12-17
Genre Technology & Engineering
ISBN 1441915915

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Dielectric Polymer Nanocomposites provides the first in-depth discussion of nano-dielectrics, an emerging and fast moving topic in electrical insulation. The text begins with an overview of the background, principles and promise of nanodielectrics, followed by a discussion of the processing of nanocomposites and then proceeds with special considerations of clay based processes, mechanical, thermal and electric properties and surface properties as well as erosion resistance. Carbon nanotubes are discussed as a means of creation of non linear conductivity, the text concludes with a industrial applications perspective.

Accelerating the Discovery of New Dielectric Properties in Polymer Insulation

Accelerating the Discovery of New Dielectric Properties in Polymer Insulation
Title Accelerating the Discovery of New Dielectric Properties in Polymer Insulation PDF eBook
Author Du, Boxue
Publisher IGI Global
Pages 396
Release 2017-03-24
Genre Technology & Engineering
ISBN 1522523103

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Modern power systems have undergone tremendous progress due to the implementation of new technologies. With these advancements, the standards for insulation materials must be enhanced and revitalized. Accelerating the Discovery of New Dielectric Properties in Polymer Insulation is a pivotal source of academic research on emerging trends in the properties, applications, and developments of polymer dielectrics. Highlighting a range of relevant perspectives on topics such as high thermal conductivity, power storage, and wind energy, this book is ideally designed for students, professionals, academics, and practitioners interested in the optimization of power system infrastructures.

Advanced Nanodielectrics

Advanced Nanodielectrics
Title Advanced Nanodielectrics PDF eBook
Author Toshikatsu Tanaka
Publisher CRC Press
Pages 312
Release 2017-07-06
Genre Science
ISBN 1351862979

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This book is the translated version of Advanced Nanodielectrics: Fundamentals and Applications, which was published by the Investigating R&D Committee on Advanced Polymer Nanocomposite Dielectrics of the Institute of Electrical Engineers of Japan (IEEJ). The Japanese version is a winner of the IEEJ Outstanding Technical Report Award (2016). Nanocomposites are generally composed of host and guest materials. This book deals with the combination of a polymer as a host with an inorganic filler as a guest. It provides a detailed coverage on the processing and electrical properties of nanocomposites. It gives special consideration to the surface modification of particles, theoretical aspects of the interface, and computer simulation to help the reader develop an understanding of the characteristics of nanocomposites. Moreover, it discusses potential applications of nanocomposites in electric power and electronics sectors. The book is a definitive and practical handbook for beginners as well as experts.

Polymer Composites for Electrical Engineering

Polymer Composites for Electrical Engineering
Title Polymer Composites for Electrical Engineering PDF eBook
Author Xingyi Huang
Publisher John Wiley & Sons
Pages 452
Release 2021-11-01
Genre Technology & Engineering
ISBN 1119719607

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Explore the diverse electrical engineering application of polymer composite materials with this in-depth collection edited by leaders in the field Polymer Composites for Electrical Engineering delivers a comprehensive exploration of the fundamental principles, state-of-the-art research, and future challenges of polymer composites. Written from the perspective of electrical engineering applications, like electrical and thermal energy storage, high temperature applications, fire retardance, power cables, electric stress control, and others, the book covers all major application branches of these widely used materials. Rather than focus on polymer composite materials themselves, the distinguished editors have chosen to collect contributions from industry leaders in the area of real and practical electrical engineering applications of polymer composites. The books relevance will only increase as advanced polymer composites receive more attention and interest in the area of advanced electronic devices and electric power equipment. Unique amongst its peers, Polymer Composites for Electrical Engineering offers readers a collection of practical and insightful materials that will be of great interest to both academic and industrial audiences. Those resources include: A comprehensive discussion of glass fiber reinforced polymer composites for power equipment, including GIS, bushing, transformers, and more) Explorations of polymer composites for capacitors, outdoor insulation, electric stress control, power cable insulation, electrical and thermal energy storage, and high temperature applications A treatment of semi-conductive polymer composites for power cables In-depth analysis of fire-retardant polymer composites for electrical engineering An examination of polymer composite conductors Perfect for postgraduate students and researchers working in the fields of electrical, electronic, and polymer engineering, Polymer Composites for Electrical Engineering will also earn a place in the libraries of those working in the areas of composite materials, energy science and technology, and nanotechnology.