Acceptance Sampling in Quality Control, Third Edition presents the state of the art in the methodology of sampling while integrating both theory and best practices. It discusses various standards, including those from the ISO, MIL-STD and ASTM and explores how to set quality levels. The book also includes problems at the end of each chapter with solutions. This edition improves upon the previous editions especially in the areas of software applications and compliance sampling plans. New to the Third Edition: Numerous Microsoft Excel templates to address sampling plans are used. Commercial software applications are discussed at the end of many chapters. Discussion of quick switching systems has been expanded to account for the considerable recent activity in this area. Added discussion of zero acceptance number chained quick switching systems.

The sampling inspection tables presented in this book were developed for use in the manufacture of communication apparatus and equipment for the Bell Telephone System. It assembles under one cover the three papers of original publication and adds a brief introduction. The papers have been reproduced with no modifications but the material has been rearranged in chapters. Chapter 1 outlines some of the factors to be considered in setting up inspection plans and develops a basis for minimizing the amount of inspection. Chapter 2 covers double sampling, the "average outgoing quality limit" (AOQL) concept, and the mathematical background of the tables. Chapter 3 is a reproduction by permission, which outlines the shop procedures for applying the tables.

Much has been written concerning the determination of a single sampling plan given two points on the operating characteristic (OC) curve. A computer program is presented which will provide minimum sample size for single sample attribute sampling plans. The program provides sampling plans based on the binomial distribution. It incorporates the Fibonacci search technique for discrete valued functions. The search is conducted over an interval, for the variable representing the acceptance number, known to contain the optimal solution. For each point evaluated within this interval, a Fibonacci search is used to determine the least value of the sample size. It is shown how an initial feasible solution could provide the values needed to establish the search intervals. An algorithm already developed to produce integral solutions is used to determine the initial feasible solution. The algorithm developed in this paper is tested to determine its performance. The testing is to illustrate the accuracy of the proposed method. Use of the program also highlights accuracy problems existing with the previous minimum sample size method. Exact solutions are also determined through exhaustive searches for this purpose. A proof of optimality based on the Poisson approximation to the binomial is offered.

New to the second edition: A section on Acceptance-on-Zero plans, additional screenshots from the newly-designed SQCOnline.com with several new calculators, and improved book design for enhanced readability. Practical Acceptance Sampling is a hands-on introduction to the inspection of products and services for quality assurance using statistically-based sampling plans. In today’s era of global supply chains, the path from raw materials to final product often takes place over multiple companies and across multiple continents. Acceptance sampling is key in the 21st century environment. Acceptance sampling plans provide criteria and decision rules for determining whether to accept or reject a batch based on a sample. They are therefore widely used by manufacturers, suppliers, contractors and subcontractors, and service providers in a wide range of industries. The book introduces readers to the most popular sampling plans, including Military Standards and civilian ISO and ANSI/ASQC/BS standards. It covers the design, choice and performance evaluation of different types of plans, including single- and double-stage plans, rectifying and non-rectifying plans, plans for pass/fail and continuous measurements, continuous sampling plans, and more. Practical Acceptance Sampling is suitable for courses on quality control and for quality practitioners with basic knowledge of statistics. It offers clear explanations, examples, end-of-chapter problems, and illustrations of state-of-the-art online resources. Methods are illustrated using Microsoft Excel, online calculators, and SQCOnline.com. However, any statistical software can be used with the book. A companion website to the book is available at www.SamplingBook.com

An Introduction to Acceptance Sampling and SPC with R is an introduction to statistical methods used in monitoring, controlling and improving quality. Topics covered include acceptance sampling; Shewhart control charts for Phase I studies; graphical and statistical tools for discovering and eliminating the cause of out-of-control-conditions; Cusum and EWMA control charts for Phase II process monitoring; and the design and analysis of experiments for process troubleshooting and discovering ways to improve process output. Origins of statistical quality control and the technical topics presented in the remainder of the book are those recommended in the ANSI/ASQ/ISO guidelines and standards for industry. The final chapter ties everything together by discussing modern management philosophies that encourage the use of the technical methods presented earlier. In the modern world sampling plans and the statistical calculations used in statistical quality control are done with the help of computers. As an open source high-level programming language with flexible graphical output options, R runs on Windows, Mac and Linux operating systems, and has add-on packages that equal or exceed the capability of commercial software for statistical methods used in quality control. In this book, we will focus on several R packages. In addition to demonstrating how to use R for acceptance sampling and control charts, this book will concentrate on how the use of these specific tools can lead to quality improvements both within a company and within their supplier companies. This would be a suitable book for a one-semester undergraduate course emphasizing statistical quality control for engineering majors (such as manufacturing engineering or industrial engineering), or a supplemental text for a graduate engineering course that included quality control topics.