This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.

During the last three decades, there have been dramatic changes in the steel industry in terms of the quality of products, processing technology, energy efficiency, labor productivity and environmental protection. The once prominent role of the metals industry in national economies is declining in industrialized countries to the point where fewer research engineers are employed in the industry. The scope of this book is limited to selected topics within the field of Physical Chemistry of Iron and Steelmaking"that are relevant to reduction, refining and solidification steps in the steel industry. The authors, leaders in the field, have gathered the complex information regarding metallurgy in this collection to enable the next generation to take this branch of science, and the metals industry, to new heights. Graduate students and research engineers will find this book particularly useful, while practicing engineers, innovators and managers in technology developmentwill read and consult this book for inspiration and reference.

This book introduces beryllium; its history, its chemical, mechanical, and physical properties including nuclear properties. The 29 chapters include the mineralogy of beryllium and the preferred global sources of ore bodies. The identification and specifics of the industrial metallurgical processes used to form oxide from the ore and then metal from the oxide are thoroughly described. The special features of beryllium chemistry are introduced, including analytical chemical practices. Beryllium compounds of industrial interest are identified and discussed. Alloying, casting, powder processing, forming, metal removal, joining and other manufacturing processes are covered. The effect of composition and process on the mechanical and physical properties of beryllium alloys assists the reader in material selection. The physical metallurgy chapter brings conformity between chemical and physical metallurgical processing of beryllium, metal, alloys, and compounds. The environmental degradation of beryllium and its alloys both in aqueous and high temperature condition are presented. The health and environmental issues are thoroughly presented the current requirements and established practices for handling beryllium in the workplace are available. A thorough list of references will assist the user of this book.

Primarily intended for the undergraduate students of metallurgical and materials engineering, this textbook will help the students to grasp the subject matter of extractive metallurgy in a simple and easy-to-understand manner. It presents a comprehensive view of extractive metallurgy, especially principles and fundamental aspects, in a concise form. The book explains various concepts step by step by narrating their importance. Even without much of background in specialized subjects, the students will be able to understand the topics without any difficulty. It covers a brief summary of the metallurgical processes including physical chemistry, thermodynamics, kinetics, and heat/mass balance. Many of the scientific and engineering aspects of unit processes have been discussed. Applications of metallurgical thermodynamics and kinetics to the process metallurgy are explained as well. All basic concepts and definitions related to metal extraction are also covered.

This updated, second edition retains its classroom-tested treatment of physical chemistry of metallurgical topics, such as roasting of sulfide minerals, matte smelting, converting, structure, properties and theories of slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy, and adds new data in worked-out examples as well as up-to-date references to the literature. The book further explains the physical chemistry of various metallurgical topics, steps involved in extraction of metals, such as roasting, matte smelting/converting, reduction smelting, steelmaking reactions, deoxidation, stainless steelmaking, vacuum degassing, refining, leaching, chemical precipitation, ion exchange, solvent extraction, cementation, gaseous reduction and electrowinning. Each topic is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare, or refractory metal together with worked out problems explaining the principle of the operation. The problems require imagination and critical analyses and also encourage readers for creative application of thermodynamic data in metal extraction. Updates and condenses text throughout the book by sequential arrangement of paragraphs in different chapters; Maximizes readers’ understanding of the physicochemical principles involved in extraction/production of common and rare/reactive metals by pyro- as well as hydrometallurgical routes; Reinforces concepts presented with worked examples in each chapter explaining the process steps; Explains the physical chemistry of various metallurgical steps, such as roasting, matte smelting/converting, and reduction smelting, steelmaking, aqueous processing etc. in extraction of metals; Collects and uniformly presents scattered information on physicochemical principles of metal production from various books and journals.

Chemical metallurgy is a well founded and fascinating branch of the wide field of metallurgy. This book provides detailed information on both the first steps of separation of desirable minerals and the subsequent mineral processing operations. The complex chemical processes of extracting various elements through hydrometallurgical, pyrometallurgical or electrometallurgical operations are explained. In the choice of material for this work, the author made good use of the synergy of scientific principles and industrial practices, offering the much needed and hitherto unavailable combination of detailed treatises on both compiled in one book.

This book covers various metallurgical topics, viz. roasting of sulfide minerals, matte smelting, slag, reduction of oxides and reduction smelting, interfacial phenomena, steelmaking, secondary steelmaking, role of halides in extraction of metals, refining, hydrometallurgy and electrometallurgy. Each chapter is illustrated with appropriate examples of applications of the technique in extraction of some common, reactive, rare or refractory metal together with worked out problems explaining the principle of the operation.