We work in an industry where economic success is heavily dependent on the collective performance of our processing equipment and their operators. Without highly trained and confident operators we can never hope to realize the full potential of our complex processes. Formal and informal training must be provided regularly if continuous process and reliability gains are to be expected. There are no shortcuts to operational excellence. One training topic essential to every operators education is that of centrifugal pumping technology. The ever-present centrifugal pump is one of the workhorses of the process world, tirelessly moving fluids, ranging from the innocuous to the toxic and flammable, from one stage of the process to the next. We would be hard pressed to find a processing unit inside our complexes without a few of these in service. Their shear numbers and variety can make their mastery a challenge. This book was specifically written for process operators who regularly deal with centrifugal pumps, addressing principally those variables and factors under their control, while limiting design theory and mathematics to a minimum. The following topics and content are covered: 1. Importance of equipment reliability and what role operators play in this mission. 2. Centrifugal pump operating characteristics 3. Mechanical seals and their related seal flush plans 4. What operators should know about electric motors 5. Lubrication basics 6. Troubleshooting basics 7. How to start a pump reliability program By the end of the book, the reader should possess a clear understanding of how to operate and monitor their pumps. Three handy references are also contained in the book to answer questions as they arise in the field: 1) Operators Guide to API Flush Plans, 2) Illustrated Glossary of Centrifugal Pump Terms, 3) Glossary of Electric Motor Terms, and 4) Useful Centrifugal Pump Formulas. This book can be used as a self-paced, self-taught short course or as a companion to a live prepared short course for both inexperienced and seasoned operators. It can also serve as a handy field guide after completion of the course. The ultimate mission of this book is to provide the latest generation of operators a body of knowledge that is relevant, complete, and practical in an industrial setting for years to come.

Many readers have found Operator's Guide to Centrifugal Pumps (Xlibris, 2008) to be a valuable training resource for process operators. Volume 2 provides additional training material in the form of student challenge exams and additional exposure to reliability topics. Volume 2 has two goals: The first goal is to continue to build on the general theme of pump reliability in process facilitates. The second goal is to provide student challenge exams for those wanting to master the material in Operator's Guide to Centrifugal Pumps. The first chapter covers how process operators can be better utilized to improve pump reliability. The importance of operating training and commissioning will be covered in the next two chapters. In the final chapter, a methodology for addressing troublesome centrifugal pumps is presented. A majority of the book is comprised of three (3) different student challenge exams are included in Volume 2. Answers to all the exam questions are provided along with where the answers can be found in the Operator's Guide. There are a total of 150 challenge questions with their answers.

Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.

Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.

When installed and operated properly, general purpose steam turbines are reliable and tend to be forgotten, i.e., out of sound and out of mind. But, they can be sleeping giants that can result in major headaches if ignored. Three real steam turbine undesirable consequences that immediately come to mind are: Injury and secondary damage due to an overspeed failure. An overspeed failure on a big steam or gas turbine is one of the most frightening of industrial accidents. The high cost of an extensive overhaul due to an undetected component failure. A major steam turbine repair can cost ten or more times that of a garden variety centrifugal pump repair. Costly production loses due an extended outage if the driven pump or compressor train is unspared. The value of lost production can quickly exceed repair costs. A major goal of this book is to provide readers with detailed operating procedure aimed at reducing these risks to minimal levels. Start-ups are complicated by the fact that operators must deal with numerous start-up scenarios, such as: Commissioning a newly installed steam turbine Starting ups after a major steam turbine repair Starting up a proven steam turbine after an outage Overspeed trip testing It is not enough to simply have a set of procedures in the control room for reference. To be effective, operating procedures must be clearly written down, taught, and practiced—until they become habit.

Rely on the #1 Guide to Pump Design and Application-- Now Updated with the Latest Technological Breakthroughs Long-established as the leading guide to pump design and application, the Pump Handbook has been fully revised and updated with the latest developments in pump technology. Packed with 1,150 detailed illustrations and written by a team of over 100 internationally renowned pump experts, this vital tool shows you how to select, purchase, install, operate, maintain, and troubleshoot cutting-edge pumps for all types of uses. The Fourth Edition of the Pump Handbook features: State-of-the-art guidance on every aspect of pump theory, design, application, and technology Over 100 internationally renowned contributors SI units used throughout the book New sections on centrifugal pump mechanical performance, flow analysis, bearings, adjustable-speed drives, and application to cryogenic LNG services; completely revised sections on pump theory, mechanical seals, intakes and suction piping, gears, and waterhammer; application to pulp and paper mills Inside This Updated Guide to Pump Technology • Classification and Selection of Pumps • Centrifugal Pumps • Displacement Pumps • Solids Pumping • Pump Sealing • Pump Bearings • Jet Pumps • Materials of Construction • Pump Drivers and Power Transmission • Pump Noise • Pump Systems • Pump Services • Intakes and Suction Piping • Selecting and Purchasing Pumps • Installation, Operation, and Maintenance • Pump Testing • Technical Data

This book provides, in one place, basic information and considerations necessary to plan, build and operate seawater systems for culturing purposes. It provides design, construction and operations guidance for seawater (salinities from freshwater to brine) systems with flow rates of 10-1,000 gallons (40-4,000 liters) per minute. While the book concentrates on general circumstances, situations and concepts, comprehensive referencing of text and annotated bibliographies are provided in critical technical areas to allow readers to pursue specialized areas of interest. This upgraded and expanded Second Edition contains a considerably increased number of numerical examples relative to the first edition to demonstrate practical applications of the concepts and presented data.