Since the 1920s, modern powder metallurgy has been used to produce a wide range of structural powder metallurgy components, self-lubricating bearings, and cutting tools. The conventional method involves the production of metal powders and the manufacture of useful objects from such powders by die compaction and sintering. Powder injection molding permits the production of stronger, more uniform, and more complex powder metallurgy parts. A detailed discussion of powder metallurgy materials and products is given in this book. Worked examples, exercises, questions, and problems are included in each chapter.

This practical reference provides thorough and systematic coverage on both basic metallurgy and the practical engineering aspects of metallic material selection and application.

This book is a must for individuals and companies that have an interest in developing sustainable technology and systems in the complex 'Web of Metals' on a first principles, technological and economic basis, with a focus to the minerals, metals and product manufacturing industries. In this inter-, intra- and trans-disciplinary book the material/metal cycle will be central, addressing technology as the basis for achieving sustainability within the system of primary mineral and metal producing, and the consumer product material cycles, linked to nature's cycles. The following major topics (not exclusive) are discussed in a detail, which will satisfy company CEO's and students of environment, engineering, economics, and law alike: (i) industrial ecology, (ii) system engineering concepts, (iii) development of future breakthrough technology as well optimization of present technology, (iv) process fundamentals (e.g. thermodynamics, separation physics, transport processes etc.), (v) product manufacture and design (for recycling), (vi) environmental legislation and (vii) technology as a basis for achieving sustainability within our present society.The book discusses contentious issues such as the limits of recycling determined by physics, chemistry, economics and process technology, therefore providing the reader with a fundamental basis to understand and critically discuss the validity of environmental legislation. Furthermore, the 'Web of Metals' (i.e. the dynamic interconnection of metal and material cycles and product systems) will reveal that, if the application of environmental evaluation techniques such as material flow analysis, life cycle assessment etc. are not carried out on a sufficient theoretical basis, technological and economic understanding, analyses could lead to erroneous and in the end environmentally harmful conclusions.The book is illustrated with many industrial examples embracing car and electronic consumer goods manufacturing and recycling, and the production and recycling of all major metals (e.g. steel, aluminium, copper, zinc, lead, magnesium, PGM's and PM's) and to an extent plastics. A complete section of the book is devoted to the recycling of light metals. Numerous colour figures and photos, plant and reactor data as well as software and computer models (running under Matlab's Simulink® and AMPL® as well as tools based on neural net technology (CSenseTM) are provided to give the reader the opportunity to investigate the various topics addressed in this book at various levels of depth and theoretical sophistication, providing a wealth of information, share-data and industrial know-how.Finally, the book philosophically discusses how to harmonize the resource, life and technological cycles depicted by the figure on the cover to make a contribution to the sustainable use of resources and products.* Material and Metal Ecology and the various modelling aspects to quantify this * System modelling of recycling systems with applications in the automotive and consumergoods sector* Metallurgical metal recycling with applications in aluminium, supplemented with various modelling examples from thermodynamics, exergy, neural nets to CFD

Provides a thorough explanation of the basic properties of materials; of how these can be controlled by processing; of how materials are formed, joined and finished; and of the chain of reasoning that leads to a successful choice of material for a particular application. The materials covered are grouped into four classes: metals, ceramics, polymers and composites. Each class is studied in turn, identifying the families of materials in the class, the microstructural features, the processes or treatments used to obtain a particular structure and their design applications. The text is supplemented by practical case studies and example problems with answers, and a valuable programmed learning course on phase diagrams.

Containing papers from the 2nd High Performance Design of Structures and Materials and the Optimum Design of Structures conference, following the success of a number of meetings since 1989, this book will be of interest to those in any engineering field. The use of novel materials and new structural concepts nowadays is not restricted to highly technical areas like aerospace, aeronautical applications or the automotive industry, but affects all engineering fields including those such as civil engineering and architecture. Most high performance structures require the development of a generation of new higher performance sustainable materials, which can more easily resist a range of external stimuli or react in a non-conventional manner. Emphasis is placed on intelligent structures and materials as well as the application of computational methods for their modelling, control and management. Optimisation problems of interest involve those related to size, shape and topology of structures and materials. Optimisation techniques have much to offer to those involved in the design of new industrial products. The development of new algorithms and the appearance of powerful commercial computer codes with easy to use graphical interfaces have created a fertile field for the incorporation of optimisation into the design process in all engineering disciplines. The book addresses the topic of design optimisation with welcomed contributions on numerical methods, different optimisation techniques and new software. Several of the topics covered are: Composite materials and structures; Material characterisation; Experiments and numerical analysis; Transformable structures; Environmentally friendly and sustainable structures; Evolutionary methods in optimisation; Aerospace structures; Biomechanics application and Pneumatic structures.