Argonne National Laboratory is developing an electrometallurgical treatment for spent nuclear fuels. The initial demonstration of this process is being conducted on U-Zr and U-Pu-Zr alloy fuel elements irradiated in the Experimental Breeder Reactor-II (EBR-II). The electrometallurgical treatment process extracts usable uranium from irradiated fuel elements and places residual fission products, actinides, process Zr, and cladding hulls (small segments of tubing) into two waste forms--a ceramic and a metal alloy. The metal waste form will contain the cladding hulls, Zr, and noble metal fission products, and it will be disposed of in a geologic repository. As a result, the expected composition of the waste form will need to be well understood. This report deals with the condition of the cladding, which will make up a large fraction of the metal waste form, after irradiation in EBR-II and before insertion into the electrorefiner. Specifically, it looks at layers that can be found on the inner surface of the cladding due to in-reactor interactions between the alloy fuel and the stainless steel cladding that occurs after the fuel has swelled and contacted the cladding. Many detailed examinations of fuel elements irradiated in EBR-II have been completed and are discussed in the context of interaction layer formation in irradiated cladding. The composition and thickness of the developed interaction layers are identified, along with the irradiation conditions, cladding type, and axial location on fuel elements where the thickest interaction layers can be expected to develop. It has been found that the largest interaction zones are observed at combined high power and high temperature regions of fuel elements and for fuel elements with U-Pu-Zr alloy fuel and D9 stainless steel cladding. The most prevalent, non-cladding constituent observed in the developed interaction layers are the lanthanide fission products.

This report discusses a fuel system utilizing metallic U-Pu-Zr alloys which has been developed for advanced liquid metal-cooled reactors (LMRs). Result's from extensive irradiation testing conducted in EBR-II show a design having the following key features can achieve both high reliability and high burnup capability: a cast nominally U-20wt %Pu-10wt %Zr slug with the diameter sized to yield a fuel smear density of (almost equal to)75% theoretical density, low-swelling tempered martensitic stainless steel cladding, sodium bond filling the initial fuel/cladding gap, and an as-built plenum/fuel volume ratio of (almost equal to)1.5. The robust performance capability of this design stems primarily from the negligible loading on the cladding from either fuel/cladding mechanical interaction or fission-gas pressure during the irradiation. The effects of these individual design parameters, e.g., fuel smear density, zirconium content in fuel, plenum volume, and cladding types, on fuel element performance were investigated in a systematic irradiation experiment in EBR-II. The results show that, at the discharge burnup of (almost equal to)11 at. %, variations on zirconium content or plenum volume in the ranges tested have no substantial effects on performance. Fuel smear density, on the other hand, has pronounced but countervailing effects: increased density results in greater cladding strain, but lesser cladding wastage from fuel/cladding chemical interaction.

Metallic U-Pu-Zr fuel is the choice for the Integral Fast Reactor (IFR). Available evidence points to acceptable performance of U-Pu-Zr metallic fuel to high burnup. However, questions remain to be answered about the performance and fabrication of U-Pu-Zr before it can be concluded that satisfactory performance has been demonstrated. The questions exist primarily because the metallic-fuel development program was terminated in the late 1960`s before high-burnup irradiation information could be generated. This paper explores questions that remain for the fabrication and performance of metallic fuels - with the emphasis being on the impact of those questions relative to the technical feasibility of the IFR. Irradiation performance, high-temperature behavior, fuel-cladding compatibility, off-normal performance, and fabricability of U-Pu-Zr metallic fuel are reviewed, along with the program for resolution of questions that remain in each area.

Part of the government series on energy, from TheCapitol.Net, this text discusses the nuclear energy issues facing Congress including federal incentives for new commercial reactors, radioactive waste management policy, research and development priorities, power plant safety and regulation, nuclear weapons proliferation, and security against terrorist attacks.

Materials in a nuclear environment are exposed to extreme conditions of radiation, temperature and/or corrosion, and in many cases the combination of these makes the material behavior very different from conventional materials. This is evident for the four major technological challenges the nuclear technology domain is facing currently: (i) long-term operation of existing Generation II nuclear power plants, (ii) the design of the next generation reactors (Generation IV), (iii) the construction of the ITER fusion reactor in Cadarache (France), (iv) and the intermediate and final disposal of nuclear waste. In order to address these challenges, engineers and designers need to know the properties of a wide variety of materials under these conditions and to understand the underlying processes affecting changes in their behavior, in order to assess their performance and to determine the limits of operation. Comprehensive Nuclear Materials, Second Edition, Seven Volume Set provides broad ranging, validated summaries of all the major topics in the field of nuclear material research for fission as well as fusion reactor systems. Attention is given to the fundamental scientific aspects of nuclear materials: fuel and structural materials for fission reactors, waste materials, and materials for fusion reactors. The articles are written at a level that allows undergraduate students to understand the material, while providing active researchers with a ready reference resource of information. Most of the chapters from the first Edition have been revised and updated and a significant number of new topics are covered in completely new material. During the ten years between the two editions, the challenge for applications of nuclear materials has been significantly impacted by world events, public awareness, and technological innovation. Materials play a key role as enablers of new technologies, and we trust that this new edition of Comprehensive Nuclear Materials has captured the key recent developments. Critically reviews the major classes and functions of materials, supporting the selection, assessment, validation and engineering of materials in extreme nuclear environments Comprehensive resource for up-to-date and authoritative information which is not always available elsewhere, even in journals Provides an in-depth treatment of materials modeling and simulation, with a specific focus on nuclear issues Serves as an excellent entry point for students and researchers new to the field

This collection features papers presented at the 147th Annual Meeting & Exhibition of The Minerals, Metals & Materials Society.