The Foseco Ferrous Foundryman's Handbook is a practical reference book for all those concerned with making castings in any of the commonly used alloys, by any of the usual moulding methods. International SI units are used throughout, but in almost all cases conversions to the more familiar Metric and Imperial units are given. Wherever possible, Casting Alloy Specifications include equivalent specifications for several countries as well as international specifications. Individual chapters cover the casting of light alloys, copper-based alloys, all types of cast-iron and steel. For each group of alloys, specifications and typical applications are described, together with details of melting practice, metal treatment and casting practice. Sand moulding materials, including green sand and chemically bonded sands are also included.

The Non-Ferrous Foundryman's Handbook provides a practical reference book for all those concerned with dealing with aluminium, copper and magnesium casting alloys.International SI units are used throughout, but in almost all cases conversions to the more familiar Metric and Imperial units are given. Wherever possible, Casting Alloy Specifications include equivalent specifications for several countries as well as international specifications. Individual chapters cover the casting of all types of non-ferrous metals. For each group of alloys, specifications, and typical applications are described, together with details of melting practice, metal treatment and casting practice. Sand moulding materials, including green sand and chemically bonded sands are also included. Recently there have been many major technical developments including new sand binders, the adoption of metal filtration of castings and widespread use of computers for the optimisation of feeder design.

This is the key publication for professionals and students in the metallurgy and foundry field. Fully revised and expanded, Castings Second Edition covers the latest developments in the understanding of the role of the liquid metal in controlling the properties of cast materials, and indeed, of all metallic materials that have started in the cast form. Practising foundry engineers, designers, and students will find the revealing insights into the behaviour of castings essential in developing their inderstanding and practice. John Campbell OBE is a leading international figure in the castings industry, with over four decades of experience. He is the originator of the Cosworth Casting Process, the pre-eminent production process for automobile cylinder heads and blocks. He is also co-inventor of both the Baxi Casting Process (now owned by Alcoa) developed in the UK, and the newly emerging Alotech Casting Process in the USA. He is Professor of Casting Technology at the University of Birmingham, UK. - New edition of this internationally respected reference and textbook for engineers and students - Develops understanding of the concepts and practice of casting operations - Castings' is the key work on castings technology and process metallurgy, and an essential resource on contemporary developments and thinking on the new metallurgy of cast alloys - Revised and updated throughout, with new material on subjects including surface turbulence, the new theory of entrainment defects including folded film defects, plus the latest concepts of alloy theory

The use of lightweight structures across several industries has become inevitable in today’s world given the ever-rising demand for improved fuel economy and resource efficiency. In the automotive industry, composites, reinforced plastics, and lightweight materials, such as aluminum and magnesium are being adopted by many OEMs at increasing rates to reduce vehicle mass and develop efficient new lightweight designs. Automotive weight reduction with high-strength steel is also witnessing major ongoing efforts to design novel damage-controlled forming processes for a new generation of efficient, lightweight steel components. Although great progress has been made over the past decades in understanding the thermomechanical behavior of these materials, their extensive use as lightweight solutions is still limited due to numerous challenges that play a key role in cost competitiveness. Hence, significant research efforts are still required to fully understand the anisotropic material behavior, failure mechanisms, and, most importantly, the interplay between industrial processing, microstructure development, and the resulting properties. This Special Issue reprint book features concise reports on the current status in the field. The topics discussed herein include areas of manufacturing and processing technologies of materials for lightweight applications, innovative microstructure and process design concepts, and advanced characterization techniques combined with modeling of material’s behavior.

Provides practical guidance, suggestions and recommendations on making castings by all common casting methods. Aided by clear diagrams and comprehensive physical data tables, the text defines technical terms, details the procedures used in good foundry practice, describes the industrial plant used and gives lucid explanations of casting phenomena with helpful advice on overcoming problems encountered in casting processes. Thoroughly updated, the revisions for this edition include important new sections covering metal filtration, computer applications, resin-bonded sand, self-setting processes, mould and core coatings and feeding aids. Essential reading for anyone with an interest in foundry practice.