This book groups the main advances in material forming, considering different processes, both conventional and non-conventional. It focuses on polymers, composites and metals, which are analyzed from the state of the art. Special emphasis is devoted to the contributions of the European Scientific Association for Material Forming (ESAFORM) during the last decade and in particular the ones coming from its annual international conference.

These ESAFORM 2024 conference proceedings cover a wide range of topics: Additive manufacturing; Composites forming processes; Extrusion and drawing; Forging and rolling; Formability of metallic materials; Friction and wear in metal forming; Incremental and sheet metal forming; Innovative joining by forming technologies; Optimization and inverse analysis in forming; Machining, Cutting and severe plastic deformation processes; Material behavior modelling; New and advanced numerical strategies for material forming; Non-conventional processes; Polymer processing and thermomechanical properties; Sustainability on material forming. Keywords: WAAM Technology, Fused deposition Modeling (FDM), Fiber Composite Printers, Ultrasonic Powder Atomization, Finite Element Modeling (FEM), Laser Powder Bed Fusion (L-PBF), Rapid Prototyping in Additive Manufacturing, Directed Energy Deposition (DED), GTAW Droplet Deposition, Deep Learning, Thermoplastic Pultrusion, Textile Reinforcements, Thermoforming Simulation, New Sustainable Materials, Non-Crimp Fabrics, CFRP Scraps, PEEK Composites, Thermoplastic Sheets, Flax/PP Composites.

Selected peer-reviewed extended articles based on abstracts presented at the 10th Manufacturing Engineering Society International Conference (MESIC 2023) Aggregated Book

The numerical simulation of sheet metal forming processes has become an indispensable tool for the design of components and their forming processes. This role was attained due to the huge impact in reducing time to market and the cost of developing new components in industries ranging from automotive to packing, as well as enabling an improved understanding of the deformation mechanisms and their interaction with process parameters. Despite being a consolidated tool, its potential for application continues to be discovered with the continuous need to simulate more complex processes, including the integration of the various processes involved in the production of a sheet metal component and the analysis of in-service behavior. The quest for more robust and sustainable processes has also changed its deterministic character into stochastic to be able to consider the scatter in mechanical properties induced by previous manufacturing processes. Faced with these challenges, this Special Issue presents scientific advances in the development of numerical tools that improve the prediction results for conventional forming process, enable the development of new forming processes, or contribute to the integration of several manufacturing processes, highlighting the growing multidisciplinary characteristic of this field.

Composite Reinforcements for Optimum Performance, Second Edition, has been brought fully up to date with the latest developments in the field. It reviews the materials, properties and modelling techniques used in composite production and highlights their uses in optimizing performance. Part I covers materials for reinforcements in composites, including chapters on fibers, carbon nanotubes and ceramics as reinforcement materials. In Part II, different types of structures for reinforcements are discussed, with chapters covering woven and braided reinforcements, three-dimensional fibre structures and two methods of modelling the geometry of textile reinforcements: WiseTex and TexGen. Part III focuses on the properties of composite reinforcements, with chapters on topics such as in-plane shear properties, transverse compression, bending and permeability properties. Finally, Part IV covers the characterization and modelling of reinforcements in composites, with chapters focusing on microscopic and mesoscopic approaches, X-ray tomography analysis and modelling reinforcement forming processes. With its distinguished editor and international team of contributors, Composite Reinforcements for Optimum Performance, Second Edition, is an essential reference for designers and engineers working in the composite and composite reinforcement manufacturing industry, as well as all those with an academic research interest in the subject. - Discusses the characterization and modeling of reinforcements in composites, focusing on such topics as microscopic and mesoscopic approaches, X-ray tomography analysis, and modeling reinforcement forming processes - Provides comprehensive coverage of the types and properties of reinforcement in composites, along with their production and performance optimization - Includes sections on NCF (non-crimp fabrics), natural fiber reinforcements, tufting composite reinforcements, sustainability, multiscale modeling, knitted reinforcements, and more

Offering a sound technological overview, while also including the fundamental aspects, this book provides the knowledge needed to master the highly challenging process characteristics for successful application in industrial production. It summarizes the first-hand experience gained from twelve years of collaborative research covering materials science, rheology, casting and forming, control and surface technology as well as the modeling of flow behavior, tool engineering and systems engineering, and thus treats all the vital aspects of this field. For materials scientists, physicists, engineers, and those working in the metal processing industry.